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Início / Equipamentos / Rosqueadora de tampas / Automatic Cap-Tightening Line – Capping Machine (SED-JYCG-E)
SED-JYCG-E
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SED-JYCG-E Capping Machine
SED · SED-JYCG-E · 3 unidades vendidas

SED-JYCG-E — Capping Machine

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-JYCG-E is a semi-automatic four-friction-wheel capping machine designed to replace manual cap tightening on plastic and glass bottles. A photoelectric sensor detects an incoming bottle on the chain-plate conveyor, th

Designed per Chinese GMP standards
Prazo de entrega
Consultar
Capacidade de produção
20–30 frascos/min

Como funciona

Bottles are conveyed by a motor-driven chain-plate belt; an anti-dust photoelectric sensor detects the bottle's presence. A pneumatic clamping cylinder secures the bottle, then a pneumatically driven gland cylinder lowers the cap into the four lock-cover friction wheels. Two pairs of opposing friction wheels rotate to spin the cap onto the bottle; air-canopy speed and total wheel-to-wheel gap (target 2–3 mm) tune the torque applied to each cap type. A digital timer controls cap-screwing time and inter-cycle interval; cap height, fork center, and friction-wheel symmetry are operator-adjustable.

Processo de funcionamento
1Bottles are conveyed by a motor-driven chain-plate belt; an anti-dust photoelectric sensor detects the bottle's presence.
2A pneumatic clamping cylinder secures the bottle, then a pneumatically driven gland cylinder lowers the cap into the four lock-cover friction wheels.
3Two pairs of opposing friction wheels rotate to spin the cap onto the bottle; air-canopy speed and total wheel-to-wheel gap (target 2–3 mm) tune the torque applied to each cap type.
4A digital timer controls cap-screwing time and inter-cycle interval; cap height, fork center, and friction-wheel symmetry are operator-adjustable.

Especificações técnicas

Especificações da variante: SED-JYCG-E

Especificações

Modelo
SED-JYCG-E
Capacidade de produção
20–30 frascos/min
Tensão
220 V or 110 V (customizable)
Utilidades
Single-phase 110 V or 220 V (customer-specified) at ~240 W; clean, dry compressed air at 0.6 MPa supplying the clamp and gland cylinders (~3 L/min).
Detalhes de conformidade
Designed and manufactured in strict accordance with Chinese national GMP standards.
Potência
0.24 kW
Pressão de ar
0.4–0.6 MPa working (machine plate also lists 0.6 MPa, 3 L/min air consumption)

Dimensões

Comprimento
1280 mm
Largura
670 mm
Altura
800 mm
Peso
70 kg
Área de instalação
Compact bench-style footprint 1280 × 670 × 800 mm; export packaging 1250 × 650 × 970 mm at 85 kg gross. Reserve clearance for the foot pedal and operator standing area.

Materiais

Materiais de contato
Stainless steel construction (per Chinese GMP standard build)
Materiais do corpo
Stainless steel frame; chain-plate conveyor

commercial

Engineer Allowance
USD300/person/day

Compatibilidade

Bottle Barrel Height Range
50-400mm mm
Cap Diameter Range
16-50mm mm

Operação

Capping Method
Clamping rotating

Características físicas

Gross Weight
85 kg
Package Size
125*65*97cm

warranty

Warranty
12 months since installation, no more 16 months after delivery

Características principais

Cap diameter Φ16–50 mm
Bottle barrel height 50–400 mm
20–30 bottles/min throughput
Three operation modes: manual (foot-pedal), single-cycle, full automatic
Four friction wheels — gentle, marking-free cap tightening
Anti-high-dust photoelectric bottle sensor
240 W motor with adjustable conveyor speed
0.4–0.6 MPa pneumatic clamping and gland cylinder
Adjustable cap-screwing time and torque
Tool-free disassembly for cleaning and parts changeover
Designed per Chinese GMP standards
Replaces manual cap-tightening labor while leaving cap surfaces unmarked
Versatile across cap geometries — same machine handles ordinary, duckbill, double-layer, flip, pump-head, and nozzle caps
Operators learn it in minutes; cleaning and changeover need no tools
Compact 1280 × 670 × 800 mm footprint and 70 kg weight fit small benchtop lines
Independent control of cap time, interval, and torque allows quick recipe changes for multi-SKU plants
One-year machine warranty with lifetime maintenance; 24-hour online engineer support

Aplicações

Capping plastic and glass bottles in pharma and daily-chemical lines
Tightening pump heads and nozzles on cosmetic and household bottles
Sealing food and beverage bottles with screw, duckbill, double-layer, or flip caps

Setores

Farmacêutico
Daily chemical / cosmetic
Alimentos e bebidas

Marcas dos componentes

BAOMENG — photoelectric bottle sensor
MAICHENG — air pressure gauge and pneumatic components
HOULE — motor
CNAOM — emergency-stop switch
SED
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Conformidade

Designed per Chinese GMP standards

Limpeza e manutenção

Keep the machine free of oil stains and material debris. During production, immediately remove any spilled liquid medicine or glass shards. Wipe all external surfaces and add lubricating oil to moving joints before each shift change. Scrub thoroughly once a week including hard-to-reach areas — blow with compressed air if scrubbing is impractical. Tighten any loose screws after each adjustment, and turn the machine through one cycle by handle to verify motion before powering on.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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