Início / Equipamentos / Polidora de cápsulas / Hard Capsule Filling Machine - Capsule Polishing Machine (Vertical, with Lifting)
SED-JPG-3A-R
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SED · SED-JPG-3A-R · 9 unidades vendidas
SED-JPG-3A-R — Hard Capsule Filling Machine - Capsule Polishing Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-JPG-3A-R is a vertical capsule polishing + lifting machine combining two functions in one unit. Its inlet connects directly to any capsule filling machine and its outlet feeds downstream equipment — capsule sorters,
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Prazo de entrega
Consultar
Capacidade de produção
200000 capsules/h
Como funciona
Filled capsules from the upstream filler enter the inlet (730 mm height). A vertical motor-driven rotating brush shaft (JSCC 100YS200GY22 motor with Siemens V20 inverter) tumbles capsules along its length while a rotating brush removes residual powder/grease from each capsule. Vacuum dust extraction (−0.014 MPa, 3.0 m³/min) captures the dislodged powder. Capsules continue upward through the lifting screw section to the outlet (1100 mm). The integrated capsule sorter automatically channels good capsules to the discharge while routing under-filled, empty, fragmented or split capsules to a reject port.
Processo de funcionamento
1Filled capsules from the upstream filler enter the inlet (730 mm height).
2A vertical motor-driven rotating brush shaft (JSCC 100YS200GY22 motor with Siemens V20 inverter) tumbles capsules along its length while a rotating brush removes residual powder/grease from each capsule.
3Vacuum dust extraction (−0.014 MPa, 3.0 m³/min) captures the dislodged powder.
4Capsules continue upward through the lifting screw section to the outlet (1100 mm).
5The integrated capsule sorter automatically channels good capsules to the discharge while routing under-filled, empty, fragmented or split capsules to a reject port.
Especificações técnicas
Especificações da variante: SED-JPG-3A-R vertical capsule polishing machine (this model)
Especificações
Modelo
SED-JPG-3A-R
Capacidade de produção
200000 capsules/h
Tensão
AC 220V/110V 50/60Hz monofásica
Utilidades
AC 220V or 110V, single-phase, 50/60 Hz, 0.20 kW. Compressed air: 0.3 MPa @ 0.3 m³/min. Vacuum dust extraction: −0.014 MPa @ 3.0 m³/min (typically external vacuum/dust collector). Reliable grounding.
Detalhes de conformidade
Designed for cGMP — product-contact parts in 316 stainless steel, removable brush, no dead corners. Suitable for pharmaceutical capsule processing. Design Qualification (DQ), Installation Qualification (IQ), Operation Qualification (OQ), and Performance Qualification (PQ) documents available.
Potência
0.2 kW
Pressão de ar
Compressed air 0.3 MPa @ 0.3 m3/min; vacuum dust extraction -0.014 MPa @ 3.0 m3/min
Dimensões
Comprimento
740 mm
Largura
510 mm
Altura
1500 mm
Peso
80 kg
Área de instalação
740×510×1500 mm (machine); package: 680×660×1550 mm. Inlet height 730 mm and outlet height 1100 mm both customisable; inlet and outlet can each rotate 360° around vertical axis to suit upstream/downstream layout. Reserve ≥1 m clearance around the machine.
Materiais
Materiais de contato
316 stainless steel (or materials meeting modern pharmaceutical production requirements)
Compatibilidade
Tamanhos de cápsula aplicáveis
00#, 0#, 1#, 2#, 3#, 4#
Operação
Compressed Air Flow
0.3 m3/min m³/min
Vacuum Cleaning
3.0 m3/min -0.01MPa m³/min
Características principais
Dual function: capsule polishing + lifting in one vertical machine
Capacity: up to 200,000 capsules/hour
Applicable capsule sizes: 00#, 0#, 1#, 2#, 3#, 4#
Built-in capsule sorter rejects under-filled, empty, fragmented and split capsules
Vertical layout — minimal floor space (740×510 mm footprint)
Inlet height 730 mm and outlet height 1100 mm — both customisable
Inlet and outlet can rotate 360° around the vertical axis
Quick-install connection structure for fast disassembly and cleaning
Removable main-shaft brush for thorough GMP cleaning — no dead corners
316 stainless steel product-contact parts
Power: 0.2 kW; weight: 80 kg; dimensions: 740×510×1500 mm
JSCC 100YS200GY22 motor with Siemens V20 inverter for variable-speed control
Schneider WTH116-1A speed regulator and 2B2-BE101C start buttons
Festo LFR-1/4-D-MN-MA air filter regulator
Designed for inline capsule packaging line — polishing + lifting in one footprint
Replaces 2–3 separate units (polisher + elevator + sorter)
316 SS contact parts and no-dead-corner design comply with cGMP
200,000 caps/h matches the highest-speed capsule fillers
Integrated reject-sorter ensures only good capsules pass downstream
Modular quick-install connections speed up product changeover
Top-tier components: Siemens, Schneider, Festo, JSCC
360°-rotatable inlet/outlet for easy line integration
Aplicações
Polishing finished hard gelatin/HPMC capsules to remove residual powder and oil
Online integration with capsule fillers (e.g. SED-1200J-C, SED-2500J-H)
Feeding downstream metal detector, counter, or bottle filler
Sorting of under-filled, empty, broken, or split capsules
Quality control for pharmaceutical/nutraceutical capsule production
Setores
Farmacêutico
Nutraceutical / dietary supplement
TCM
Veterinário
Marcas dos componentes
JSCC / Xiamen Jingyan (100YS200GY22 motor)
Schneider, France (2B2-BE101C start buttons, WTH116-1A speed regulator)
Siemens, Germany (V20 inverter)
Festo, Germany (LFR-1/4-D-MN-MA air filter regulator)
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Limpeza e manutenção
Quick-install connection structure — disassemble for cleaning without tools. Removable main-shaft brush for thorough washing. No dead corners — clean all surfaces with detergent and 316 SS-friendly cleaner; rinse thoroughly; sanitise with 75% industrial alcohol. Empty and clean dust collector after each batch. Festo LFR-1/4-D-MN-MA air filter regulator: drain water and replace element periodically.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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