Accueil / Équipements / Polisseuse de gélules / Hard Capsule Filling Machine - Capsule Polishing Machine (Vertical, with Lifting)

SED-JPG-3A-R

Sur devis

SED · SED-JPG-3A-R · 9 unités vendues

SED-JPG-3A-R — Hard Capsule Filling Machine - Capsule Polishing Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-JPG-3A-R is a vertical capsule polishing + lifting machine combining two functions in one unit. Its inlet connects directly to any capsule filling machine and its outlet feeds downstream equipment — capsule sorters,

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Délai de livraison

Sur devis

Cadence

200000 capsules/h

Fonctionnement

Filled capsules from the upstream filler enter the inlet (730 mm height). A vertical motor-driven rotating brush shaft (JSCC 100YS200GY22 motor with Siemens V20 inverter) tumbles capsules along its length while a rotating brush removes residual powder/grease from each capsule. Vacuum dust extraction (−0.014 MPa, 3.0 m³/min) captures the dislodged powder. Capsules continue upward through the lifting screw section to the outlet (1100 mm). The integrated capsule sorter automatically channels good capsules to the discharge while routing under-filled, empty, fragmented or split capsules to a reject port.

Processus de fonctionnement

1Filled capsules from the upstream filler enter the inlet (730 mm height).

2A vertical motor-driven rotating brush shaft (JSCC 100YS200GY22 motor with Siemens V20 inverter) tumbles capsules along its length while a rotating brush removes residual powder/grease from each capsule.

3Vacuum dust extraction (−0.014 MPa, 3.0 m³/min) captures the dislodged powder.

4Capsules continue upward through the lifting screw section to the outlet (1100 mm).

5The integrated capsule sorter automatically channels good capsules to the discharge while routing under-filled, empty, fragmented or split capsules to a reject port.

Caractéristiques techniques

Caractéristiques de la variante : SED-JPG-3A-R vertical capsule polishing machine (this model)

Caractéristiques

Modèle

SED-JPG-3A-R

Cadence

200000 capsules/h

Tension

AC 220V/110V 50/60Hz monophasé

Fluides et énergie

AC 220V or 110V, single-phase, 50/60 Hz, 0.20 kW. Compressed air: 0.3 MPa @ 0.3 m³/min. Vacuum dust extraction: −0.014 MPa @ 3.0 m³/min (typically external vacuum/dust collector). Reliable grounding.

Détails de conformité

Designed for cGMP — product-contact parts in 316 stainless steel, removable brush, no dead corners. Suitable for pharmaceutical capsule processing. Design Qualification (DQ), Installation Qualification (IQ), Operation Qualification (OQ), and Performance Qualification (PQ) documents available.

Puissance

0.2 kW

Pression d’air

Compressed air 0.3 MPa @ 0.3 m3/min; vacuum dust extraction -0.014 MPa @ 3.0 m3/min

Dimensions

Longueur

740 mm

Largeur

510 mm

Hauteur

1500 mm

Poids

80 kg

Emprise au sol

740×510×1500 mm (machine); package: 680×660×1550 mm. Inlet height 730 mm and outlet height 1100 mm both customisable; inlet and outlet can each rotate 360° around vertical axis to suit upstream/downstream layout. Reserve ≥1 m clearance around the machine.

Matériaux

Matériaux en contact

316 stainless steel (or materials meeting modern pharmaceutical production requirements)

Compatibilité

Tailles de gélules applicables

00#, 0#, 1#, 2#, 3#, 4#

Fonctionnement

Compressed Air Flow

0.3 m3/min m³/min

Vacuum Cleaning

3.0 m3/min -0.01MPa m³/min

Caractéristiques principales

Dual function: capsule polishing + lifting in one vertical machine

Capacity: up to 200,000 capsules/hour

Applicable capsule sizes: 00#, 0#, 1#, 2#, 3#, 4#

Built-in capsule sorter rejects under-filled, empty, fragmented and split capsules

Vertical layout — minimal floor space (740×510 mm footprint)

Inlet height 730 mm and outlet height 1100 mm — both customisable

Inlet and outlet can rotate 360° around the vertical axis

Quick-install connection structure for fast disassembly and cleaning

Removable main-shaft brush for thorough GMP cleaning — no dead corners

316 stainless steel product-contact parts

Power: 0.2 kW; weight: 80 kg; dimensions: 740×510×1500 mm

JSCC 100YS200GY22 motor with Siemens V20 inverter for variable-speed control

Schneider WTH116-1A speed regulator and 2B2-BE101C start buttons

Festo LFR-1/4-D-MN-MA air filter regulator

Designed for inline capsule packaging line — polishing + lifting in one footprint

Replaces 2–3 separate units (polisher + elevator + sorter)

316 SS contact parts and no-dead-corner design comply with cGMP

200,000 caps/h matches the highest-speed capsule fillers

Integrated reject-sorter ensures only good capsules pass downstream

Modular quick-install connections speed up product changeover

Top-tier components: Siemens, Schneider, Festo, JSCC

360°-rotatable inlet/outlet for easy line integration

Applications

Polishing finished hard gelatin/HPMC capsules to remove residual powder and oil

Online integration with capsule fillers (e.g. SED-1200J-C, SED-2500J-H)

Feeding downstream metal detector, counter, or bottle filler

Sorting of under-filled, empty, broken, or split capsules

Quality control for pharmaceutical/nutraceutical capsule production

Secteurs

Pharmaceutique

Nutraceutical / dietary supplement

TCM

Vétérinaire

Marques des composants

JSCC / Xiamen Jingyan (100YS200GY22 motor)

Schneider, France (2B2-BE101C start buttons, WTH116-1A speed regulator)

Siemens, Germany (V20 inverter)

Festo, Germany (LFR-1/4-D-MN-MA air filter regulator)

SED

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Nettoyage et entretien

Quick-install connection structure — disassemble for cleaning without tools. Removable main-shaft brush for thorough washing. No dead corners — clean all surfaces with detergent and 316 SS-friendly cleaner; rinse thoroughly; sanitise with 75% industrial alcohol. Empty and clean dust collector after each batch. Festo LFR-1/4-D-MN-MA air filter regulator: drain water and replace element periodically.