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Início / Equipamentos / Contadora de comprimidos por visão CCD (SJ) / Automatic Visual Imaging Tablet Counting Machine SED-8SJ-S (Dual-Outlet)
SED-8SJ-S
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SED-8SJ-S
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SED-8SJ-S — Automatic Visual Imaging Tablet Counting Machine SED-8SJ-S

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

The SED-8SJ-S is an 8-channel CCD visual imaging counting and bottling machine designed for pharmaceutical GMP-compliant production. It uses a line-array CCD camera (250 imaging points per channel, 0.12 mm effective reso

GMP
Prazo de entrega
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Capacidade de produção
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Como funciona

Tablets/capsules from the 30 L hopper are fed by a three-stage electromagnetic vibration feeder (closed-loop frequency control via vibration sensor) through 8 parallel inclined channels. As particles traverse the imaging zone, the line-array CCD camera with synchronised light source captures each silhouette at ~250 points per channel. The embedded vision controller (KZ-XS-D8) counts each piece. Once the per-bottle target count is reached, the patented channel mini-gate (SMC cylinders + MAC solenoid valves) diverts the next dose into the pre-store buffer while the previous batch drops into the bottle. A bottle-change pneumatic device indexes the next bottle. Inlet/outlet photoelectric sensors halt the line on no-bottle or jam; a high-pressure dust-blow purges optics on a user-configurable interval.

Processo de funcionamento
1Tablets/capsules from the 30 L hopper are fed by a three-stage electromagnetic vibration feeder (closed-loop frequency control via vibration sensor) through 8 parallel inclined channels.
2As particles traverse the imaging zone, the line-array CCD camera with synchronised light source captures each silhouette at ~250 points per channel.
3The embedded vision controller (KZ-XS-D8) counts each piece.
4Once the per-bottle target count is reached, the patented channel mini-gate (SMC cylinders + MAC solenoid valves) diverts the next dose into the pre-store buffer while the previous batch drops into the bottle.
5A bottle-change pneumatic device indexes the next bottle.
6Inlet/outlet photoelectric sensors halt the line on no-bottle or jam; a high-pressure dust-blow purges optics on a user-configurable interval.

Especificações técnicas

Especificações da variante: SED-8SJ-S

Especificações

Modelo
SED-8SJ-S
Utilidades
Electrical: 220V AC 50/60 Hz, 800 W. Compressed air: 0.5 MPa, 0.8 m³/h, clean dry. Single-point earth.

Materiais

Materiais de contato
SUS304 stainless steel (fully sealed contact path)
Materiais do corpo
SUS304 stainless steel, fully sealed

Características principais

8-channel line-array CCD camera counting with ~250 imaging detection points per channel (0.12 mm effective precision)
Counting accuracy 99.99%
Production speed: 20–100 bottles/min
Adjustable fill range: 1–9999 pcs/bottle
Suitable for tablets up to Φ22 mm and capsules #00–#5
Bottle mouth Φ20–100 mm, bottles 15–300 mL, height ≤220 mm
30 L hopper
Patented integrated gate manifold (MAC US high-speed solenoid valves + SMC Japan cylinders) — minimises airline length for maximum gate response speed
Two-stage gate + pre-store buffer to prevent off-by-one between bottles
Closed-loop electromagnetic vibration feeder with frequency sensor for stable, low-noise feeding
Built-in high-pressure dust-blow with user-configurable interval to maintain counting accuracy in dusty environments
Automatic voltage stabiliser and compressed-air pressure interlock
Inlet/outlet bottle photoelectric detection (no-bottle / jam auto-stop and auto-start)
Integrated dust suction device + recovery trough
Fully sealed SUS304 stainless steel body — GMP compliant
Tilted feeder and channel layout aligns with tablet drop parabola for accurate imaging
99.99% accuracy at up to 100 bottles/min — fastest in the SED-8SJ series
Patented gate manifold with short pneumatic path for crisp dose-cutoff between bottles
Anti-dust built-in: high-pressure blow + closed-loop vibration maintains accuracy in continuous runs
GMP-compliant fully sealed SUS304 body
Automatic voltage stabiliser — reliable in areas with unstable mains
Dual-outlet configuration (dual discharge) for high-throughput bottling lines
Optional tablet broken-detection function for additional quality inspection

Aplicações

High-accuracy counting and bottling of tablets (up to Φ22 mm) and capsules (#00–#5)
Pharmaceutical bottling lines requiring GMP compliance
Softgels, pills, nutraceuticals

Setores

Farmacêutico
Nutracêutico
Food

Marcas dos componentes

Industrial camera
XJ-XS-C8 (Sino-foreign JV)
Light source
GY-308 (Sino-foreign JV)
Vision counting control board
KZ-XS-D8
Industrial HMI all-in-one 15"
VFACE-15C (Weivo)
Variable frequency drive (0.75 kW)
Schneider France (ATV12H075M2)
Air circuit breaker 16A 2P
Schneider France (OSMC16A)
Air circuit breaker 4A 1P
Schneider France (OSMC4A)
Gate solenoid valve
MAC USA (44C-ABA-GDFA)
Gate cylinder
SMC Japan (CJ2KB16-40Z)
Platform cylinder
SMC Japan (CXSM15-35 / CXSM15-45)
Solenoid valve
SMC Japan (SY5120-5L-01)
Digital pressure switch
SMC Japan (ISE30A-C6L-A)
Filter regulator
SMC Japan (AW30-03BG-B)
Photoelectric switch
Omron Japan (E3ZG-D61)
Vibration controller
CUH (SDVC34-MR)
Automatic voltage stabiliser 1000VA
DELIXI (TND-1000VA)
SED
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Conformidade

GMP

Limpeza e manutenção

Pre-production: wipe machine outer surface and conveyor with clean wet towel; open hood and wipe inside with clean towel; wipe hopper, vibration plate, and feed outlet with clean towel then disinfect with 75% industrial alcohol. Post-shift: wipe entire machine inside and out with clean towel; wipe vibration plate, hopper, and feed outlet with wet towel then 75% alcohol.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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Contato comercial · WhatsApp
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