Início / Equipamentos / Contadora de comprimidos por visão CCD (SJ) / Automatic Visual Imaging Tablet Counting Machine SED-8SJ-O
SED-8SJ-O
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SED-8SJ-O
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SED-8SJ-O — Automatic Visual Imaging Tablet Counting Machine SED-8SJ-O
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
The SED-8SJ-O is an 8-channel CCD visual imaging counting machine for pharmaceutical, food, and chemical applications. It achieves approximately 250 imaging detection points per channel, equivalent to a detection precisi
Prazo de entrega
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Capacidade de produção
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Como funciona
Tablets/capsules fall from the hopper through the vision detection zone. A CCD camera with back-lighting images each particle as it passes; the image processing system (four-core processor, one scan cycle per 1 mm of particle travel, multi-core area/shape recognition) counts each piece. A dual-axis cylinder controls bottle infeed, filling, and discharge. Photoelectric sensors detect jam/no-bottle conditions for automatic stop/start. The system continuously records projection images with timestamps to an SD card for audit traceability.
Processo de funcionamento
1Tablets/capsules fall from the hopper through the vision detection zone.
2A CCD camera with back-lighting images each particle as it passes; the image processing system (four-core processor, one scan cycle per 1 mm of particle travel, multi-core area/shape recognition) counts each piece.
3A dual-axis cylinder controls bottle infeed, filling, and discharge.
4Photoelectric sensors detect jam/no-bottle conditions for automatic stop/start.
5The system continuously records projection images with timestamps to an SD card for audit traceability.
Especificações técnicas
Especificações da variante: SED-8SJ-O
Especificações
Modelo
SED-8SJ-O
Utilidades
Electrical and compressed air (specifications not fully stated in available source — refer to SED-8SJ family standard: 220V AC, 0.5 MPa)
Materiais
Materiais de contato
Stainless steel discharge path
Materiais do corpo
Fully enclosed housing
Características principais
~250 imaging detection points per channel — effective detection precision 0.12 mm
Dual-tablet detection: identifies stacked tablets by projected area calculation (10× more accurate than infrared sensors)
Broken-tablet rejection: detects and rejects tablets with one-third breakage or more via width dimension check
Anti-dust: self-adjusting backlight intensity compensates for increasing dust; CCD camera located away from dust generation zone
Full-trace recording: 32 GB SD card stores up to one year of particle projection images with precise timestamps
Strong HMI: runs on Windows, displays live and historical camera images, embedded installation/debug video tutorials
Wi-Fi remote upgrade: HMI software, CCD firmware, and control board can all be updated remotely
Automatic light compensation to maintain counting accuracy as dust accumulates
Tool-less disassembly: modular design with cylinder locking — no tools needed for maintenance
Low noise: full-wave variable frequency + spring vibration module, at least 10 dB quieter than conventional designs
Dual-chamber dust extraction: overhead suction + underbody vacuum for optimal dust removal
Electric height adjustment for accommodating different bottle heights
Foreign-object detection alarm, material-low alarm, bottle-jam auto-stop
250-point-per-channel CCD is 10× more accurate than traditional infrared sensors for overlapping tablet detection
Full production image traceability — every tablet's projection image is stored for audit
Remote Wi-Fi update eliminates on-site firmware update visits
Tool-less disassembly for fast cleandown and eliminating risk of screws falling into discharge chute
Stable four-core processor scan cycle (1 scan per 1 mm travel) — reliable at high speed
Aplicações
Comprimidos
Cápsulas
Cápsulas moles
Pills
Small particles (hardware, seeds, candy)
Setores
Farmacêutico
Food
Chemical
Marcas dos componentes
Main controller
KZ-84-C8-V1 (Shuanglong custom)
Industrial HMI all-in-one
VFACE-15C (Guangzhou Weivo)
Variable frequency drive
Panasonic (AMK3000P42)
Vibration feeder controller
CUH (SDVC34-MR-CN)
CCD lens module
Shuanglong custom (CCD-84-C8-V1)
Light source
Shuanglong custom (GYSA)
Power supply
MEANWELL (NDR-120-24)
Miniature circuit breaker
Schneider (OSMC32N2C16)
Relay
Schneider (RXM2LB2BD+RXZE1M2C)
E-stop button
Schneider (ZB2-BS54C+ZB2-BZ102C)
Power switch
Delixi (LW26GS-20/04M2)
Photoelectric sensor
SICK (GTB6-N1211)
Gate solenoid valve
Festo (VUVG-L10-M52-RT-M7-1H2L-W1)
Solenoid valve
AirTAC (4V210-08)
Pressure sensor
AirTAC (DPSN1-10020)
Limit switch
Omron (D4V-8108SZ-N)
Gear motor 60W
CDM domestic (5IK60GU-WF)
Gear motor 120W
CDM domestic (5IK120GN-2S/3F)
Ultra-thin cylinder
AirTAC (ACQ40×20)
Dual-axis cylinder
AirTAC (TR6×20S)
Thin cylinder
SMC (CQ2B20-50DM)
Standard cylinder
SMC (CD85N10-50-B)
Rotary cylinder
SMC (MSQB-10A)
Filter regulator
SMC (AW30-03BG-A)
Round cylinder
Festo (DSNU-10-80-P-A)
SED
Fale com SED Sales Team
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Limpeza e manutenção
Mechanical parts: disassemble in order (hopper → discharge port → photoelectric sensor → material storage → electromagnetic vibrator → vibration plates 1-3); clean with alcohol and clean cloth; reinstall in reverse order. Tool-less disassembly enabled by modular cylinder-locking design.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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