SED-8-12YTGX-F — Vial Filling Production Line

Vials enter the SED-60CXP-F ultrasonic washer: bottle feed → water-fill → ultrasonic cavitation pre-clean (2 kW) → screw separator → high-precision SS manipulator inverts vials 180° → 6-station fine wash (recycled water → compressed air → sub-WFI → compressed air → WFI → compressed air) → exit upright. Cleaned vials pass through the SED-RXG-F tunnel oven on a 304 SS mesh belt: pre-heat zone → high-temp sterilization zone (250-300°C, ≥5 min, ±5-10°C uniformity, ±2 Pa pressure balance) → cool-down zone (<40°C exit). Sterile vials enter the SED-8-12XGS-F: feeder turntable → conveyor → filling station where 8 pump heads (magnetic pump for gel via 3-way rotary valve, or peristaltic for liquid) fill each vial, with descending fill needles that rise with liquid level to prevent foaming; PLC-servo controls dosing. Filled vials index on a nylon dial wheel to the 12-head rotary stopper station (vacuum suction pickup; no-bottle-no-stopper); half-stopper option for lyophilization. Stopppered vials transfer to the SED-8ZG-F capper: aluminum caps oriented by vibrating bowl → single-knife continuous rolling crimp at 100-120 vials/min.