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SED-6000SZZ-A
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SED-6000SZZ-A
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SED-6000SZZ-A — IV Infusion Set Assembly and Packaging Line

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-6000SZZ-A IV infusion set assembly and packaging line. Combines a 6-piece drip-chamber/spike sub-assembly machine (dual turntable,16 stations) with a long-tube infusion-set assembly machine (12-up parallel,14 station

GB5083 (Chinese mechanical safety)
Escolher variante (2)
Prazo de entrega
Consultar
Capacidade de produção
5000–6000 sets/hour

Como funciona

Spike sub-assembly (dual-turntable 16-station): vibration bowl feeds spike; robot loads it; fiber sensor finely orients spike angle (station 2); auto roll-fed paper filter membrane is die-cut and pick-and-placed (station 3); capped vent valve loaded from vibration bowl (station 4); pneumatic check confirms blue cap presence and membrane integrity (station 5); vent valve cap pressed on (station 6); transfers to second turntable (station 7); defective parts ejected (station 8). Drip chamber sub (second turntable): drip chamber loaded from vibration bowl; drug filter screen inserted by ejector; filter presence checked; drip chamber glued; mated to spike assembly; spike pressed and checked; needle protector cap loaded from vibration bowl and pushed on; good/bad parts sorted. Tube assembly machine (12-up parallel, 14 stations): long tube drawn from magazine and positioned (stations 1–3); transferred to circular conveyor; one end takes regulator + glue (station 4), other end glued + receives latex tube (station 5); latex tube end position adjusted (station 6); latex tube glued (station 7–9); latex tube takes two-way OR threaded connector (selectable, stations 8/10); regulator wheel installed; spike six-piece mated (station 11); connector type detection (stations 12–13); good/bad sortation (station 14).

Processo de funcionamento
1Spike sub-assembly (dual-turntable 16-station): vibration bowl feeds spike; robot loads it; fiber sensor finely orients spike angle (station 2); auto roll-fed paper filter membrane is die-cut and pick-and-placed (station 3); capped vent valve loaded from vibration bowl (station 4); pneumatic check confirms blue cap presence and membrane integrity (station 5); vent valve cap pressed on (station 6); transfers to second turntable (station 7); defective parts ejected (station 8).
2Drip chamber sub (second turntable): drip chamber loaded from vibration bowl; drug filter screen inserted by ejector; filter presence checked; drip chamber glued; mated to spike assembly; spike pressed and checked; needle protector cap loaded from vibration bowl and pushed on; good/bad parts sorted.
3Tube assembly machine (12-up parallel, 14 stations): long tube drawn from magazine and positioned (stations 1–3); transferred to circular conveyor; one end takes regulator + glue (station 4), other end glued + receives latex tube (station 5); latex tube end position adjusted (station 6); latex tube glued (station 7–9); latex tube takes two-way OR threaded connector (selectable, stations 8/10); regulator wheel installed; spike six-piece mated (station 11); connector type detection (stations 12–13); good/bad sortation (station 14).

Especificações técnicas

Especificações da variante: Spike sub-assembly machine: 3.6×4.6×1.6 m

Especificações

Modelo
SED-6000SZZ-A
Capacidade de produção
5000–6000 sets/hour
Tensão
380V 50Hz 3Φ
Utilidades
AC 220V/50Hz ±10V and AC 380V/50Hz ±10V; compressed air 0.5–0.7 MPa
Potência
7 kW
Pressão de ar
0.5-0.7 MPa

Dimensões

Peso
8000 kg

Características principais

Spike sub-assembly: dual-turntable 16-station, 6-up parallel
Tube assembly: 12-up parallel, 14 stations
Spike sub throughput 5400–6000 sets/hr
Tube assembly throughput 5000–5500 sets/hr
Spike line yield ≥99% (excl. raw material defects)
Tube line yield ≥98% (excl. raw material defects)
Auto/manual mode switching
Vibration bowls + flat feeders for all small parts (10 + 12 sets)
Roll-fed auto die-cut paper filter membrane
Pneumatic-tested blue-cap and membrane integrity
Auto good/reject sortation by air cylinder
Single operator (spike sub) / 3 operators (tube assembly)
Noise ≤85 dB at 1.5 m (per Chinese national safety standard)
GB5083 safety compliance
1-year free warranty (wear parts excluded)
Two integrated lines for full disposable IV-set production
Vision/fiber-based fine angular positioning for spike
Independent station selection (two-way vs threaded connector)
Reliable industrial brand components throughout

Aplicações

Disposable IV infusion set assembly (spike + drip chamber + tube)
Medical disposable assembly

Setores

Medical disposables manufacturing
Injectable / IV equipment OEM

Marcas dos componentes

Pneumatic components
SMC
PLC + HMI
Mitsubishi + Weinview
Sensors
Omron + Panasonic
Linear guides + ball screws
Hiwin
Cam indexer + servo motor
Furutec + ft
Vibration bowls
Yeda
SED
Fale com SED Sales Team
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Conformidade

GB5083 (Chinese mechanical safety)

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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