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SED-6000SZZ-A
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SED-6000SZZ-A
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SED-6000SZZ-A — IV Infusion Set Assembly and Packaging Line

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-6000SZZ-A IV infusion set assembly and packaging line. Combines a 6-piece drip-chamber/spike sub-assembly machine (dual turntable,16 stations) with a long-tube infusion-set assembly machine (12-up parallel,14 station

GB5083 (Chinese mechanical safety)
Choisir une variante (2)
Délai de livraison
Sur devis
Cadence
5000–6000 sets/hour

Fonctionnement

Spike sub-assembly (dual-turntable 16-station): vibration bowl feeds spike; robot loads it; fiber sensor finely orients spike angle (station 2); auto roll-fed paper filter membrane is die-cut and pick-and-placed (station 3); capped vent valve loaded from vibration bowl (station 4); pneumatic check confirms blue cap presence and membrane integrity (station 5); vent valve cap pressed on (station 6); transfers to second turntable (station 7); defective parts ejected (station 8). Drip chamber sub (second turntable): drip chamber loaded from vibration bowl; drug filter screen inserted by ejector; filter presence checked; drip chamber glued; mated to spike assembly; spike pressed and checked; needle protector cap loaded from vibration bowl and pushed on; good/bad parts sorted. Tube assembly machine (12-up parallel, 14 stations): long tube drawn from magazine and positioned (stations 1–3); transferred to circular conveyor; one end takes regulator + glue (station 4), other end glued + receives latex tube (station 5); latex tube end position adjusted (station 6); latex tube glued (station 7–9); latex tube takes two-way OR threaded connector (selectable, stations 8/10); regulator wheel installed; spike six-piece mated (station 11); connector type detection (stations 12–13); good/bad sortation (station 14).

Processus de fonctionnement
1Spike sub-assembly (dual-turntable 16-station): vibration bowl feeds spike; robot loads it; fiber sensor finely orients spike angle (station 2); auto roll-fed paper filter membrane is die-cut and pick-and-placed (station 3); capped vent valve loaded from vibration bowl (station 4); pneumatic check confirms blue cap presence and membrane integrity (station 5); vent valve cap pressed on (station 6); transfers to second turntable (station 7); defective parts ejected (station 8).
2Drip chamber sub (second turntable): drip chamber loaded from vibration bowl; drug filter screen inserted by ejector; filter presence checked; drip chamber glued; mated to spike assembly; spike pressed and checked; needle protector cap loaded from vibration bowl and pushed on; good/bad parts sorted.
3Tube assembly machine (12-up parallel, 14 stations): long tube drawn from magazine and positioned (stations 1–3); transferred to circular conveyor; one end takes regulator + glue (station 4), other end glued + receives latex tube (station 5); latex tube end position adjusted (station 6); latex tube glued (station 7–9); latex tube takes two-way OR threaded connector (selectable, stations 8/10); regulator wheel installed; spike six-piece mated (station 11); connector type detection (stations 12–13); good/bad sortation (station 14).

Caractéristiques techniques

Caractéristiques de la variante : Spike sub-assembly machine: 3.6×4.6×1.6 m

Caractéristiques

Modèle
SED-6000SZZ-A
Cadence
5000–6000 sets/hour
Tension
380V 50Hz 3Φ
Fluides et énergie
AC 220V/50Hz ±10V and AC 380V/50Hz ±10V; compressed air 0.5–0.7 MPa
Puissance
7 kW
Pression d’air
0.5-0.7 MPa

Dimensions

Poids
8000 kg

Caractéristiques principales

Spike sub-assembly: dual-turntable 16-station, 6-up parallel
Tube assembly: 12-up parallel, 14 stations
Spike sub throughput 5400–6000 sets/hr
Tube assembly throughput 5000–5500 sets/hr
Spike line yield ≥99% (excl. raw material defects)
Tube line yield ≥98% (excl. raw material defects)
Auto/manual mode switching
Vibration bowls + flat feeders for all small parts (10 + 12 sets)
Roll-fed auto die-cut paper filter membrane
Pneumatic-tested blue-cap and membrane integrity
Auto good/reject sortation by air cylinder
Single operator (spike sub) / 3 operators (tube assembly)
Noise ≤85 dB at 1.5 m (per Chinese national safety standard)
GB5083 safety compliance
1-year free warranty (wear parts excluded)
Two integrated lines for full disposable IV-set production
Vision/fiber-based fine angular positioning for spike
Independent station selection (two-way vs threaded connector)
Reliable industrial brand components throughout

Applications

Disposable IV infusion set assembly (spike + drip chamber + tube)
Medical disposable assembly

Secteurs

Medical disposables manufacturing
Injectable / IV equipment OEM

Marques des composants

Pneumatic components
SMC
PLC + HMI
Mitsubishi + Weinview
Sensors
Omron + Panasonic
Linear guides + ball screws
Hiwin
Cam indexer + servo motor
Furutec + ft
Vibration bowls
Yeda
SED
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Consultez les horaires et la disponibilité de l’équipe

Conformité

GB5083 (Chinese mechanical safety)

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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