SED-5RZ-E
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SED-5RZ-E
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SED-5RZ-E — Lab Vacuum Emulsifier Skid
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SED-5RZ-E Lab Vacuum Emulsifier Skid combining homogenizing, emulsifying, mixing, dispersing, vacuum, heating and cooling. Suited to cosmetic, food, chemical and pharmaceutical creams/colloids with viscosity ≤ 50,000 cp.
Prazo de entrega
Consultar
Capacidade de produção
Fale conosco
Como funciona
Water and oil phases are pre-heated and dispersed in their dedicated 304/316L jacketed pots, then drawn into the main vacuum kettle by vacuum suction. In the main pot the slow scraping frame agitator (0–60 rpm) wipes the heated 316L wall while the high-shear ABB vortex homogenizer (up to 3,500 rpm) creates intense hydraulic shear, centrifugal squeezing, grinding and impact, fully blending and refining the emulsion. The dry vacuum pump pulls –0.097 MPa within 2 minutes; three vacuum check valves keep vacuum stable for over an hour. Electric heating is jacket-controlled; cooling uses tap water. Discharge by positive-pressure, optional rotor pump, or hydraulic-tilt pour. The self-wiping PT100 keeps temperature accurate to ±1 °C through paste viscosity changes.
Processo de funcionamento
1Water and oil phases are pre-heated and dispersed in their dedicated 304/316L jacketed pots, then drawn into the main vacuum kettle by vacuum suction.
2In the main pot the slow scraping frame agitator (0–60 rpm) wipes the heated 316L wall while the high-shear ABB vortex homogenizer (up to 3,500 rpm) creates intense hydraulic shear, centrifugal squeezing, grinding and impact, fully blending and refining the emulsion.
3The dry vacuum pump pulls –0.097 MPa within 2 minutes; three vacuum check valves keep vacuum stable for over an hour.
4Electric heating is jacket-controlled; cooling uses tap water.
5Discharge by positive-pressure, optional rotor pump, or hydraulic-tilt pour.
6The self-wiping PT100 keeps temperature accurate to ±1 °C through paste viscosity changes.
Especificações técnicas
Especificações da variante: SED-5RZ-E
Especificações
Modelo
SED-5RZ-E
Tensão
AC (380V typical for this class) — not stated in spec
Utilidades
Electricity (jacket auto-controlled heating); cooling tap water; compressed air for positive-pressure discharge. Total electrical: 750 W homogenizer + 250 W scraping frame + 180 W optional turbine + 370 W vacuum pump
Detalhes de conformidade
Lid features liquid feed, vacuum port, compressed-air inlet, sight glass, temperature sensor, CIP head, discharge port, dust-free sterile breather. All welds ground flat and polished; flanges with rolled-arc transition.
Pressão de ar
Pot working pressure -0.1 MPa to 0.1 MPa; jacket 0.1 MPa; ultimate vacuum -0.097 MPa achievable in 2 min
Materiais
Materiais de contato
SUS316L stainless steel (main pot inner 3 mm; oil/water pot inner 3 mm)
Materiais do corpo
Three-layer wall: SUS316L 3 mm inner / SUS304 3 mm middle / SUS304 2 mm outer; PU polyurethane foam insulation; 300-mesh sanitary polish inside and out
Características principais
Three-pot skid: 10 L main vacuum kettle (5 L working) + 5 L oil pot + 6 L water pot
Three-layer pot wall: SUS316L 3 mm inner / SUS304 3 mm middle / SUS304 2 mm outer; PU foam insulation; 300-mesh sanitary polish inside and out
Allowable pressure: pot –0.1 to 0.1 MPa, jacket 0.1 MPa; allowable temperature ≤ 130 °C
ABB Switzerland high-shear vortex homogenizer 0–3,500 rpm, 750 W (VFD)
Taiwan Chengbang scraping frame agitator 0–60 rpm, 250 W (VFD)
Optional turbine-style impeller 180 W in main pot
Phase pots: 304 + 316L three-layer, jacket 0.1 MPa, ≤ 130 °C, paddle/propeller agitator
Dry vacuum pump 370 W; ultimate vacuum –0.097 MPa achieved in 2 minutes
Stainless gas-liquid separator, foam filter valve and three vacuum check valves — vacuum holds > 1 hour
Hydraulic lid lift with auxiliary guide rod
Discharge: positive-pressure, hydraulic tilt-pour, optional rotor pump (extra cost); phase pots use vacuum suction
CIP cleaning head and dust-free sterile breather
PT100 integrated temperature control with self-wiping probe — accuracy ±1 °C even on paste
Computer-linkable temperature record — touch-screen setting; PLC option
Pressure-vessel design and manufacture per Chinese national pressure-vessel codes; GMP-compliant
Premium imported electricals — Siemens (Germany) HMI/PLC, Schneider (France) circuit-breakers/contactors/VFDs, ABB (Switzerland) high-speed motor
Self-wiping PT100 keeps temperature accurate even when paste fouls the probe
Two-minute pull to ultimate vacuum and three check-valve sealing for long hold time
Triple-layer 316L/304 construction with PU insulation for energy-efficient temperature control
GMP-compliant; national pressure-vessel certified
Aplicações
Cosmetic creams, lotions and emulsions
Food creams and gels
Pharmaceutical ointments and creams
Chemical pastes and colloids ≤ 50,000 cp.a
Setores
Cosméticos
Food
Chemical
Farmacêutico
Marcas dos componentes
Touch screen / HMI
Siemens
PLC CPU and modules
Siemens
VFD / Inverter
Schneider
Switching power supply
Schneider
Relays / Thermal protection / Contactors / Breakers / Indicators / Switches / Buttons
Schneider
High-speed homogenizer motor
ABB
Slow-speed scraping motor
Geer
Vacuum pump (dry)
Julei
Temperature controller
Chenxin
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GMP-compliant design and manufacture
Pressure-vessel design/manufacture per Chinese national pressure-vessel regulations
Material certification for 316L and 304 stock
Limpeza e manutenção
CIP cleaning head provided on main pot lid; dust-free sterile breather on lid
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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