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SED-5JLS-F
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SED-5JLS-F
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SED-5JLS-F — 5T/D Edible Oil Refining Production Line

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SED-5JLS-F 5T/D edible oil refining production line (optimised for coconut oil and similar tropical oils) covering refining/neutralisation, drying & decolorization (bleaching), high-temperature deodorization, and efficie

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Capacidade de produção
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Como funciona

Crude oil enters the refining tanks (LYY150 ×2, double-speed motor) where S-shaped coils provide rapid heating and a wing-type stirrer performs alkali-refining and water washing; soap stock is conveyed by the KCB200 soap-stock pump. Neutralised oil moves to the bleaching tank (TSG150, 2.2 kW) where active bleaching clay mixes under double-layer S-coil heating/cooling and wing-type stirring; clay is removed by the NYB10 leaf-vibration filter. Bleached oil enters the deodorisation tank (TXG150, full stainless steel) where internal high-pressure steam jets strip volatiles; a horizontal 3-stage water-steam injection pump (QSWJ-3-160, 7.5 kW, suction rate 160-320 m³/h) maintains high vacuum. Double-layer S-coils in the deodorisation tank allow rapid temperature rise and fall. Finished deodorised oil is discharged by centrifugal oil pump (RY50-32-160). Thermal energy is supplied by an organic heat carrier furnace (250,000 kcal, diesel); a cooling tower (100 m³/h) provides cooling water.

Processo de funcionamento
1Crude oil enters the refining tanks (LYY150 ×2, double-speed motor) where S-shaped coils provide rapid heating and a wing-type stirrer performs alkali-refining and water washing; soap stock is conveyed by the KCB200 soap-stock pump.
2Neutralised oil moves to the bleaching tank (TSG150, 2.2 kW) where active bleaching clay mixes under double-layer S-coil heating/cooling and wing-type stirring; clay is removed by the NYB10 leaf-vibration filter.
3Bleached oil enters the deodorisation tank (TXG150, full stainless steel) where internal high-pressure steam jets strip volatiles; a horizontal 3-stage water-steam injection pump (QSWJ-3-160, 7.5 kW, suction rate 160-320 m³/h) maintains high vacuum.
4Double-layer S-coils in the deodorisation tank allow rapid temperature rise and fall.
5Finished deodorised oil is discharged by centrifugal oil pump (RY50-32-160).
6Thermal energy is supplied by an organic heat carrier furnace (250,000 kcal, diesel); a cooling tower (100 m³/h) provides cooling water.

Especificações técnicas

Especificações da variante: Oil refining tank LYY150 ×2 (1.5/2.2 kW each

Especificações

Modelo
SED-5JLS-F
Utilidades
Crude oil input quality: moisture ≤0.20%, insolubles ≤0.20%, acid value ≤4.0 mg KOH/g, peroxide ≤7.5 mmol/kg. Electricity ≤65 kWh/t; steam ≤320 kg/t; water ≤0.2 t/t; active bleaching clay 80-150 kg/t oil. Thermal oil furnace (diesel, 250,000 kcal) and cooling tower (100 m³/h) required.
Detalhes de conformidade
Bleaching and deodorisation in sealed operation; full automatic welding. Oil heating steam superheater (ZRL20) and steam generator (ZRP100) are pressure vessels.

Dimensões

Área de instalação
28 m × 8 m × 8 m workshop

Características principais

5 T/D edible oil refining capacity
Four-stage integrated process: neutralisation + bleaching + deodorisation + vacuum
S-shaped coil heating for fast temperature rise in refining and bleaching tanks
Wing-type stirrer for uniform alkali wash and bleaching
Full stainless steel deodorisation tank (TXG150) with high-pressure steam jet system
Horizontal 3-stage water-steam injection vacuum pump QSWJ-3-160 (160-320 m³/h, 60-150 kg/h steam extraction)
Sealed bleaching and deodorisation; automatic welding throughout
CHNT electrical components; China-standard copper-core cables
Total installed power 77.1 kW
Workshop footprint 28 m × 8 m × 8 m
Finished oil smoke point ≥205 °C — meets national premium edible oil standard
Mechanised continuous production reduces labour cost
Sealed bleaching and deodorisation prevents oxidation and preserves flavour
Energy-saving steam-jet vacuum pump reduces steam consumption
Electricity ≤65 kWh/t, steam ≤320 kg/t, water ≤0.2 t/t
Suitable for coconut oil and a wide range of edible oils

Aplicações

Coconut oil refining (neutralisation / bleaching / deodorisation)
Edible vegetable oil refining
Crude oil alkali-refining and water washing
Bleaching clay decolorization of edible oils
High-temperature steam deodorisation of refined oils

Setores

Edible oil processing
Coconut / tropical oil processing
Oil-fat refining
Food industry

Marcas dos componentes

Power distribution & control
CHNT
Soap-stock pump KCB200
Carbon steel gear pump
Bleaching oil pump IHK40-25-180
Special centrifugal oil pump
Horizontal 3-stage vacuum pump QSWJ-3-160
Carbon steel box-type
Centrifugal oil pump RY50-32-160
Carbon steel
Organic heat carrier furnace 250,000 kcal
Diesel-fired
Cooling tower 100 m³/h
Outdoor auxiliary
SED
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Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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