Início / Equipamentos / Revestidora de emplastros / Hot-Melt Coating Machine (Medicated Plaster) — SED-540GYJ-C
SED-540GYJ-C
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SED-540GYJ-C
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SED-540GYJ-C
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-540GYJ-C is a hot-melt coating line for medicated plasters — black plasters,cataplasms and medical cooling patches — supplied as a set with both the dissolution/sol tank and the coater. The coater offers three interc
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Prazo de entrega
Consultar
Capacidade de produção
5–40 m/min (coating speed)
Como funciona
Process flow: heat sol tank, charge ingredients, mix → unwind substrate with photoelectric edge guide → apply hot-melt adhesive/medicated mass via the chosen coating head (spray-knife, roller or comma-blade) at 5–40 m/min and 30–2000 g/m² coat weight → laminate cover web with the pneumatic lamination roller → rewind onto pneumatic-expansion shaft with magnetic-powder tension control (up to 700 mm roll diameter). The sol tank pre-melts material with zone-controlled heat (oil-jacketed upper body + cast-aluminum bottom) and a bottom-driven internal mixer keeps the formulation homogeneous; the glue feed system tracks the coater's line speed via electronic synchronization to keep coat weight stable.
Processo de funcionamento
1Process flow: heat sol tank, charge ingredients, mix → unwind substrate with photoelectric edge guide → apply hot-melt adhesive/medicated mass via the chosen coating head (spray-knife, roller or comma-blade) at 5–40 m/min and 30–2000 g/m² coat weight → laminate cover web with the pneumatic lamination roller → rewind onto pneumatic-expansion shaft with magnetic-powder tension control (up to 700 mm roll diameter).
2The sol tank pre-melts material with zone-controlled heat (oil-jacketed upper body + cast-aluminum bottom) and a bottom-driven internal mixer keeps the formulation homogeneous; the glue feed system tracks the coater's line speed via electronic synchronization to keep coat weight stable.
Especificações técnicas
Especificações da variante: SED-540GYJ-C (hot-melt coater + sol tank combo)
Especificações
Modelo
SED-540GYJ-C
Capacidade de produção
5–40 m/min (coating speed)
Tensão
AC 380V / 3-phase / 50Hz
Utilidades
AC 380 V / 3-phase / 50 Hz. Coater 5 kW + sol tank 30 kW heating load. Optional slitter 2.5 kW (compressed air 2.5–6 kPa). Compressed air also required for coater pneumatics (cylinder lifts, expansion shafts).
Potência
5 kW
Dimensões
Comprimento
3000 mm
Largura
1300 mm
Altura
1600 mm
Peso
950 kg
Área de instalação
Coater: 3000×1300×1600 mm, ~950 kg. Sol tank: 1500×1050×1800 mm, ~1000 kg. Optional SED-40FQJ-C slitter: 2000×1300×1600 mm, ~600 kg. Allow ~6 m of in-line floor length for full coater + slitter line.
Materiais
Materiais de contato
Stainless-steel sol tank inner wall; precision wear-resistant alloy slot nozzle (coating head)
Materiais do corpo
Stainless-steel sol tank (interior + exterior cladding); painted steel coater frame
Características principais
Three interchangeable coating methods: spray-knife, roller and comma-blade — choose by formulation
Touchscreen HMI + PLC + VFD control across the line
Pneumatic lift on coating head and lamination roller for fast changeover
Wear-resistant slot-nozzle alloy head with infinitely adjustable coating width up to 540 mm
Glue-feed pump electronically synchronized to coating speed — stable coat weight at variable speed
Automatic photoelectric web edge guide on unwind
Pneumatic expansion shaft on unwind/rewind for clean roll change
Magnetic-powder tension control on both unwind and rewind (constant-tension upgrade optional)
Sol tank: bottom-driven internal mixer — top fully opens for loading and cleaning
Zone-controlled heating in sol tank: oil-pump-circulated thermal-oil upper jacket + cast-aluminum bottom heater
Smart-instrument gradient temperature control on sol tank
Sol tank wetted parts and external skin both stainless steel
Max rewind diameter 700 mm
Sol tank capacity 200 kg
One machine handles three coating methods — covers black plaster, cataplasm and cooling-patch families on the same chassis
Synchronized pump + coater eliminates coat-weight drift during line speed changes
Bottom-driven mixer = clean top — much easier loading and cleaning than top-driven competitors
Gradient temperature control matches medicated plaster's complex thermal profile
Coat weight 30–2000 g/m² supports both thin patches and heavy plasters in one line
540 mm coating width and 700 mm rewind diameter sized for production-scale batches
Pairs cleanly with SED-40FQJ-C slitter for end-to-end roll-to-roll production
Aplicações
Black medicated plaster production
Cataplasm/hydrogel patch production
Medical cold-compress patch production
TCM topical patch coating
General hot-melt adhesive coating on web substrates
Setores
Pharmaceutical (TCM and Western topical)
Medical device (transdermal patches)
Healthcare consumer goods
SED
Fale com SED Sales Team
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Limpeza e manutenção
Sol tank top cover fully opens (bottom-driven mixer leaves the top clear) for tool-free material loading and cleaning between batches.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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