SED-50RZ-D
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SED-50RZ-D
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SED-50RZ-D — 50L Vacuum Emulsifying Machine Set
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SED-50RZ-D 50L vacuum emulsifying machine set with hydraulic lift (0.55 kW). Main pot working volume 50L (full capacity 60L), SUS316 all product-contact surfaces. Bottom-mount shear homogenizer 2.2 kW, 3500 rpm with mech
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Como funciona
Oil and water phases are pre-blended in the 25L oil pot and 40L water pot (both SUS316 wetted, bottom off-centre wave-type stirrers, 1450 rpm, 0.37 kW). Material is vacuum-drawn into the main pot via the elliptical-head lid. The bottom-mount shear homogenizer (2.2 kW, 3500 rpm, mechanical seal) draws material in from the side and ejects it from the stator top, creating an internal circulation loop with intense shear. A SUS316 frame scraper-stirrer with PTFE blades (0–63 rpm VFD, 1.1 kW) maintains wall-film movement. Heating by steam or electric (6 kW + 3 kW + 3 kW) via jacket. Oil-ring vacuum pump (0.25 kW, 2 m³/h) achieves –0.09 MPa. Three-way bottom ball valve for discharge.
Processo de funcionamento
1Oil and water phases are pre-blended in the 25L oil pot and 40L water pot (both SUS316 wetted, bottom off-centre wave-type stirrers, 1450 rpm, 0.37 kW).
2Material is vacuum-drawn into the main pot via the elliptical-head lid.
3The bottom-mount shear homogenizer (2.2 kW, 3500 rpm, mechanical seal) draws material in from the side and ejects it from the stator top, creating an internal circulation loop with intense shear.
4A SUS316 frame scraper-stirrer with PTFE blades (0–63 rpm VFD, 1.1 kW) maintains wall-film movement.
5Heating by steam or electric (6 kW + 3 kW + 3 kW) via jacket.
6Oil-ring vacuum pump (0.25 kW, 2 m³/h) achieves –0.09 MPa.
7Three-way bottom ball valve for discharge.
Especificações técnicas
Especificações da variante: SED-50CCG-D matching 50L storage tank (double-wall
Especificações
Modelo
SED-50RZ-D
Tensão
380V/50Hz trifásica
Utilidades
380V/50Hz three-phase power; vacuum –0.09 MPa; jacket pressure rating ≤0.3 MPa; choice of steam or 12 kW electric heating (6+3+3 kW) supply
Potência
13.42 kW
Dimensões
Comprimento
1810 mm
Largura
650 mm
Altura
2750 mm
Área de instalação
Main unit: 1810 mm × 650 mm; height 2150–2750 mm (lid travel). Oil/water sub-pots: 1200 mm × 600 mm × 1200 mm
Materiais
Materiais de contato
SUS316 inner pot 4 mm; SUS316 lid 4 mm elliptical head; SUS316 frame stirrer with PTFE scraper blades; SUS316 oil and water sub-pot inner walls 3 mm; SUS316 wave stirrers
Materiais do corpo
SUS304 jacket 4 mm (rated ≤0.3 MPa); SUS304 outer shell 3 mm; 25 mm insulation; SUS304 suspended support; SUS304 brushed panels; Q235 carbon steel main frame; SS handrails and guard rails
Características principais
Hydraulic lift main pot lid (0.55 kW) for easy access
Bottom-mount shear homogenizer 2.2 kW, 3500 rpm with mechanical seal; rotor/stator SUS304
Frame scraper-stirrer SUS316 with PTFE blades, 0–63 rpm VFD, 1.1 kW, two fixed paddles
Inner pot SUS316 4 mm, interior polished 300-mesh; vacuum –0.09 MPa
Jacket SUS304 4 mm rated ≤0.3 MPa; 25 mm insulation; outer shell SUS304 3 mm polished 300-mesh
SUS304 suspended support frame; SUS304 brushed panel; Q235 carbon steel main frame
Elliptical-head SUS316 lid with feed inlet (with filter), vacuum gauge, vacuum port, sight hole, lighting port, trace element addition port
Oil pot: 25L design / 20L work, SUS316 inner 3 mm; water pot: 40L design / 30L work, SUS316 inner 3 mm
Wave-type off-centre stirrers (bottom-mounted) in oil and water pots: 0.37 kW, 1450 rpm, SUS316
Heating: steam OR electric (6 kW + 3 kW + 3 kW sub-pots) — choice of one
Oil-ring vacuum pump 0.25 kW, 2 m³/h, SS vacuum buffer tank, Shanghai brand
Control cabinet SUS304 sheet; VFD Yida brand; main electrical Chint ; temperature controller Shanghai Automation Instrumentation
Safety: stirrer/homogenizer overload auto-shutoff; jacket over-pressure auto-relief; emergency stop button
Three-piece flush-bottom ball valve for discharge
External dimensions customizable per client requirement
Full SUS316 wetted surfaces for pharma-grade hygiene
300-mesh interior and exterior polish
Multiple heating options (steam or electric)
Mechanical seal homogenizer for hygienically clean operation
Customizable external dimensions
Optional matching SED-50CCG-D 50L double-wall storage tank
Aplicações
Cosmetic creams and lotions
Pharmaceutical creams, ointments, syrups
Health food paste
Vacuum emulsification of viscous fluids
Setores
Cosméticos
Farmacêutico
Personal care
Marcas dos componentes
Stirrer / homogenizer / mixing motors
Wuxi Qipeng
VFD / inverter
Yida (Shenzhen)
Main electrical components
Chint
Temperature controller
Shanghai Automation Instrumentation
Vacuum pump
Shanghai brand (oil-ring type)
SED
Fale com SED Sales Team
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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