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SED-50QLF-S
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SED-50QLF-S
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SED-50QLF-S — Target/Disc Jet Mill Platform

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

The SED-50QLF-S is a target/disc-type jet mill platform integrating feed, jet milling, cyclone collection, dust collection, and PLC control on one frame. Compressed air is dried, filtered and accelerated through Laval no

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Capacidade de produção
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Como funciona

Compressed, dried, filtered air is accelerated through multiple Laval nozzles into the grinding chamber as supersonic jets; material from the screw + vacuum feeder is co-entrained through Venturi nozzles. Because the Laval nozzles are mounted at an acute angle to the chamber, the supersonic jets drive the material in a circulating motion. Particles collide with each other and with a high-purity, high-hardness target wall (corundum / 316L) — the only contact surfaces — and fracture without media. A central air-stream draws fines to the cyclone, while coarse particles spiral back to the chamber for re-grinding. Final dust collection is by pulse-cleaned cartridge filter with Japanese PTFE-coated anti-static media. The whole circuit runs sealed and below room temperature (10–20 °C).

Processo de funcionamento
1Compressed, dried, filtered air is accelerated through multiple Laval nozzles into the grinding chamber as supersonic jets; material from the screw + vacuum feeder is co-entrained through Venturi nozzles.
2Because the Laval nozzles are mounted at an acute angle to the chamber, the supersonic jets drive the material in a circulating motion.
3Particles collide with each other and with a high-purity, high-hardness target wall (corundum / 316L) — the only contact surfaces — and fracture without media.
4A central air-stream draws fines to the cyclone, while coarse particles spiral back to the chamber for re-grinding.
5Final dust collection is by pulse-cleaned cartridge filter with Japanese PTFE-coated anti-static media.
6The whole circuit runs sealed and below room temperature (10–20 °C).

Especificações técnicas

Especificações da variante: SED-50QLF-S

Especificações

Modelo
SED-50QLF-S
Tensão
380V 3-phase
Potência
85 kW
Pressão de ar
0.6-1.0 MPa, 10-12 m3/min compressed air (75 kW screw compressor included; 1.2 MPa airtightness test)

Materiais

Materiais de contato
SUS304 stainless steel, SUS316L liner, high-purity high-hardness corundum (target plate); PTFE-coated anti-static filter media (Japan); PTFE / silicone / fluororubber seals; mirror-polished Ra ≤0.45 µm
Materiais do corpo
SUS304 stainless steel (frame, platform, exterior brushed Ra ≤0.85 µm); quick-clamp connections; carbon-steel control panel powder-coated; carbon-steel screw-compressor and dryer cabinets

Características principais

Adjustable D90 = 1–50 µm at 50 kg/hr (target / disc jet mill, 'production' platform)
Integrated single-platform: feed + mill + cyclone + cartridge dust collector + PLC
Process surfaces SUS304 / SUS316L liner / corundum target
Mirror-polish Ra ≤0.45 µm on contact surfaces; Ra ≤0.85 µm on exterior
PTFE-coated anti-static filter media (Japan import)
PTFE / silicone / fluororubber seals; 1.2 MPa airtightness test
Quick-clamp tool-free disassembly, no dead corners, easy clean
Grinding temperature 10–20 °C — cold milling for heat-sensitive feeds
Operable in Class 100K–300K cleanroom environments
Siemens PLC + HMI; Schneider main electrics
Compressed-air package (75 kW VFD screw + 2 m³ receiver + 12.8 m³/min dryer + 4 precision filters) included
Mid-to-large production scale with single-pass grinding (no recirculation needed)
Mirror-finish 304/316L wetted parts and corundum target meet GMP and pharma audit
Single integrated platform — one footprint, one electrical drop, one PLC
Cold-grinding process preserves chemical properties of heat-sensitive APIs and bio-actives
1-year warranty + lifetime parts/service for non-abusive feeds (Mohs ≤6)

Aplicações

Pharmaceutical API micronization
Crystalline material micronization (with deagglomeration)
Heat-sensitive bio-active and food powder grinding
Pigment, dye, ceramic, mineral powder ultra-fine grinding
Battery and electronic-material micronization

Setores

Pharmaceutical / biotech
Food / nutraceutical
Pigment / dye
Battery / electronic material

Marcas dos componentes

PLC + HMI (touchscreen)
Siemens
Main electrical components
Schneider
Pulse cartridge dust-collector filter media
Japan import (PTFE-coated anti-static)
VFD screw compressor (75 kW, 11.6 m³/min)
Domestic name brand
Refrigerated air dryer (12.8 m³/min, 2.55 kW)
Domestic name brand
Air receiver (2 m³, 1.0 MPa)
Domestic name brand
Mill main body, cyclone, cartridge dust collector, frame
in-house
SED
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Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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