SED-50NHJ-A
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SED-50NHJ-A
SED · SED-50NHJ-A · Em destaque
SED-50NHJ-A — Kneading Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
The SED-50NHJ-A is a 50-litre sigma-blade kneader engineered for high-viscosity paste,gel,ointment,and dough-like materials across pharmaceutical,cosmetic,adhesive/sealant,food,and battery-slurry applications. The heavy-
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Como funciona
Material is charged through the top opening (or pre-reserved ports). The two counter-rotating sigma blades generate intense shear and folding action, dispersing and homogenising the charge. Blade speed is continuously adjustable from 0 to 42 r/min via VFD; forward/reverse can be toggled to break up agglomerates. When kneading is complete, the operator activates the hydraulic tilt circuit, rotating the bowl up to 90° to discharge the batch. A PTFE labyrinth packing seal with overlay-welded stainless shaft sleeve (≥ 8 mm thick, projecting ≥ 20 mm beyond the gland) prevents product contamination at the shaft entry. Interlock logic: lid-open stops agitation; tilt-active inhibits agitation; full tilt is only possible when lid is fully open and locked.
Processo de funcionamento
1Material is charged through the top opening (or pre-reserved ports).
2The two counter-rotating sigma blades generate intense shear and folding action, dispersing and homogenising the charge.
3Blade speed is continuously adjustable from 0 to 42 r/min via VFD; forward/reverse can be toggled to break up agglomerates.
4When kneading is complete, the operator activates the hydraulic tilt circuit, rotating the bowl up to 90° to discharge the batch.
5A PTFE labyrinth packing seal with overlay-welded stainless shaft sleeve (≥ 8 mm thick, projecting ≥ 20 mm beyond the gland) prevents product contamination at the shaft entry.
6Interlock logic: lid-open stops agitation; tilt-active inhibits agitation; full tilt is only possible when lid is fully open and locked.
Especificações técnicas
Especificações da variante: SED-50NHJ-A
Especificações
Modelo
SED-50NHJ-A
Tensão
400V 3ph 50Hz
Utilidades
400 V / 3-phase / 50 Hz, 4 kW
Potência
4 kW
Materiais
Materiais de contato
SUS304 stainless steel (bowl, jacket inner wall, top cover); ZG45 cast-steel core blades fully overlaid with cast SUS304 stainless; PTFE labyrinth packing; mechanically polished to 320 grit and electropolished
Materiais do corpo
SUS304 aço inoxidável (bowl); Q235 carbon steel (jacket shell); 8.8-grade bolts, formed angle-steel base; carbon-steel parts primer + paint, stainless parts sandblasted
Características principais
50 L working volume
Sigma (Σ) heavy-duty twin blades, ZG45 cast steel with SUS304 integral overlay, 320-grit mechanical polish + electropolish
2 mm radial and 2 mm axial blade clearance (precision-bored main shaft bore)
VFD 0–42 r/min with forward/reverse capability
Hydraulic bowl-tilt discharge
U-arch lid with manual hydraulic-strut assisted opening
OMRON safety door lock; lid-open stops agitator; tilt-state inhibits agitator
Bowl integrally tempered at 350 °C for stress relief
Labyrinth-style PTFE packing seal with overlay-welded shaft sleeve (≥ 8 mm thick, ≥ 20 mm beyond gland) for wear resistance
Bowl jacket: 6 mm SUS304 inner wall over Q235 steel shell (for heating/cooling media)
Top cover: pre-reserved ports for liquid charge, pressure relief, manhole sight glass, illumination
Delixi main electrical components (main switch, breaker, contactor, relay, push-buttons)
Surface treatment: contact surfaces ground to 80-grit; internal welds ground smooth; stainless parts sandblasted; carbon-steel parts primer + painted
Base: 8.8-grade bolts on formed angle-steel foundation
Heavy-duty Σ blades cast in ZG45 with stress-relief tempering for long life on high-viscosity loads
Siemens main motor + Guomao gearbox for reliable continuous duty
Precision-bored shaft holes maintain concentricity and tight clearance for clean kneading
Multiple mechanical/electrical OMRON safety interlocks meeting GMP-style operating procedures
Delixi main electrical components (breaker, contactor, relay, push-buttons)
Aplicações
Kneading of high-viscosity pastes, gels, ointments and dough-like materials
Mixing of pharmaceutical creams and ointments
Adhesive / sealant / hot-melt mass preparation
Battery slurry, ceramic mass, food dough kneading
Setores
Pharmaceutical (semi-solid dosage forms)
Cosméticos
Adhesive / sealant
Food
Specialty chemical / battery
Marcas dos componentes
Main drive motor (4 kW)
Siemens
Cycloidal-pin gear reducer (Type B3)
Guomao
Safety door lock
OMRON
Main switch / breaker / contactor / relay / push-buttons
Delixi
SED
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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