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SED-500CCQ-A

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SED-500CCQ-A

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SED-500CCQ-A — Ultrasonic Extraction and Concentration Equipment

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The SED-500CCQ-A is a complete 500 L ultrasonic dynamic extraction, filtration and dual-effect vacuum concentration line for botanical, pharmaceutical and food applications. The integrated train pairs an electrically hea

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Como funciona

Material in the ultrasonic extraction tank is heated electrically to process temperature (water extraction 50–60 °C, ethanol extraction 40–50 °C); ultrasonic cavitation combined with mechanical stirring at 300 rpm intensifies solvent penetration into effective components. The extract is pumped by slurry pump to the horizontal decanter centrifuge for solid-liquid separation; clarified liquid passes sequentially through the coarse filtration system and the plate-and-frame fine filtration system to remove fine particles. Filtered extract enters the dual-effect external-circulation vacuum concentrator where it is continuously evaporated at −0.05 to −0.08 MPa reduced pressure; vapour passes through the aroma-recovery condenser to recover aromatic components. Concentrated liquid flows to storage tank. The entire line is managed by a PLC touch-screen central control system.

Processo de funcionamento

1Material in the ultrasonic extraction tank is heated electrically to process temperature (water extraction 50–60 °C, ethanol extraction 40–50 °C); ultrasonic cavitation combined with mechanical stirring at 300 rpm intensifies solvent penetration into effective components.

2The extract is pumped by slurry pump to the horizontal decanter centrifuge for solid-liquid separation; clarified liquid passes sequentially through the coarse filtration system and the plate-and-frame fine filtration system to remove fine particles.

3Filtered extract enters the dual-effect external-circulation vacuum concentrator where it is continuously evaporated at −0.05 to −0.08 MPa reduced pressure; vapour passes through the aroma-recovery condenser to recover aromatic components.

4Concentrated liquid flows to storage tank.

5The entire line is managed by a PLC touch-screen central control system.

Especificações técnicas

Especificações da variante: SED-500CCQ-A (500 L standard configuration)

Especificações

Modelo

SED-500CCQ-A

Utilidades

Power supply (custom); steam 0.2–0.3 MPa; cooling water 18 T/h; cooling water tower 30 T/h; water storage pond 30 m³; compressed air; vacuum source (included with equipment).

Detalhes de conformidade

Entire line meets current GMP; sanitary-grade valves and food-grade silicone seals; SUS304 2B food hygiene design; motor protection IP54, insulation class F; noise ≤85 dB(A); vibration ≤4.5 mm/s.

Pressão de ar

0.2~0.3MPa； 0.3MPa； 0.03MPa； -0.05~-0.08MPa

Dimensões

Comprimento

3592 mm

Largura

920 mm

Altura

1103 mm

Peso

1500 kg

Área de instalação

Decanter centrifuge: 3592×920×1103 mm. Entire line requires a 30 m³ water storage pond and 30 T/h cooling water tower (supplied by end user).

Materiais

Materiais de contato

SUS304 2B (inner liner, jacket 3–4 mm)

Materiais do corpo

SUS304 2B (entire line); base carbon steel with protective primer + 304 SS outer cladding

Características principais

500 L ultrasonic dynamic extraction tank (effective volume 500 L)

Electric heating + digital temperature control; water extraction 50–60 °C, ethanol extraction 40–50 °C

Stirring speed 300 rpm; jacket working pressure 0.3 MPa; equipment pressure 0.03 MPa

Extraction heating area 2.25 m², condenser area 4.0 m², cooler area 0.7 m²

Slurry pump: volumetric efficiency 90%, flow 28 L/100r, pressure 0–0.6 MPa, speed 10–400 rpm, power 2.2 kW, bore 50 mm; food-grade silicone seal

Horizontal decanter centrifuge: drum 350×1500 mm, total length 3592 mm, width 920 mm, height 1103 mm, weight 1500 kg, L/D ratio 4.28:1, throughput 1–4 m³/h, 24-hr continuous; max design speed 3800 rpm (VFD), max separation factor 2824, differential speed 1–30 r/min stepless; dual motor dual VFD drive; design life 20 years

Coarse liquid filtration system: 120–200 mesh, on-line filter cleaning without stopping, long-term continuous production

Plate-and-frame fine filtration system: 16 filter plates, throughput 1–3 T; filter media replaceable

Dual-effect external-circulation vacuum concentrator: effective volume 500 L, evaporation 150 kg/h, coolant consumption 18 T/h; vacuum −0.05 to −0.08 MPa; inner wall 4 mm SUS304, jacket 4 mm SUS304, outer layer 2 mm; 60 mm PU insulation

Stainless steel aroma-recovery condenser system

Dedicated vacuum pump: 3.0 kW, corrosion-resistant, rotary vane type; vacuum −0.05 to −0.08 MPa

500 L concentrate storage tank (304 SS, food-grade, vertical)

SUS304 central control cabinet with PLC touch-screen; Schneider/Omron electrical; process data downloadable

Internal pipe wall polished 300 mesh; no dead corners; GMP-compliant

Dual-side 360° rotating CIP wash heads on extraction tank

Complete turnkey line: extraction → centrifuge → filtration → concentration → aroma recovery

Ultrasonic dynamic extraction improves active component yield and shortens extraction time

Dual-effect external-circulation vacuum concentration: low energy consumption, high evaporation rate

Entire line SUS304 2B + sanitary valves, meets GMP and food hygiene design

PLC touch-screen control; process data downloadable/copyable for traceability

Decanter centrifuge with dual motor dual VFD: 24-hr continuous operation, 20-year design life

Aplicações

Ultrasonic extraction of active components from TCM herbs

Oral liquid and pharmaceutical concentrate production

Coffee liquid extraction and concentration

Fruit juice, sugar solution, fresh milk clarification and filtration

Fermentation liquid extraction and concentration

Chemical/environmental solid-liquid separation

Setores

Hospital pharmacy preparation

Pharmaceutical factory

Health food

Coffee/beverage

Brewery

Chemical

Environmental

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Limpeza e manutenção

Top dual-side 360° rotating CIP wash heads for in-tank self-circulation cleaning; single-stage centrifugal pump circulation; coarse filtration system supports on-line filter screen cleaning without stopping production; fine filtration plate-and-frame: filter media removable and replaceable; pipeline has no cleaning dead corners, meets GMP.

Documentação

Ficha técnica (PDF)

Visão geral do equipamento, especificações e dimensões · Documento original (inglês)

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Manual do operador

Instalação, operação e diagnóstico · Documento original (inglês)

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Folha comparativa (Padrão e Econômica)

Comparação das configurações · Documento original (inglês)

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Protocolos IQ / OQ / PQ

Documentação de validação para conformidade GMP · Documento original (inglês)

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Protocolos FAT / SAT

Testes de aceitação na fábrica e no local · Documento original (inglês)

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Desenhos CAD (STEP / IGES / DWG)

Desenhos de engenharia para a instalação · Documento original (inglês)

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Certificados de calibração

Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)

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DQ (qualificação do projeto)

Protocolo completo de qualificação do projeto · Documento original (inglês)

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Certificados de materiais

Composição do aço inoxidável 316L · Documento original (inglês)

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