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SED-40QLF-K
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SED-40QLF-K
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SED-40QLF-K — Pharmaceutical Jet Mill System
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-40QLF-K is a GMP03-grade sanitary fluidized-bed jet mill system comprising a twin-screw quantitative feeding system (~20 L hopper), GMP03 jet mill, high-efficiency cyclone collector (30 L collection tank), pulse-jet
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Como funciona
Quantitative twin-screw feeder delivers material at a frequency-controlled rate into the fluidized-bed jet mill. Compressed-air jets accelerate particles in the grinding chamber, which collide and pulverise against each other. Fines are carried into a high-efficiency cyclone collector, while finer dust is captured by a pulse-jet PTFE-membrane dust collector before exhaust to atmosphere via the induced-draft fan. PLC controls air pressures, feed rate and pulse-clean cycles; air-hammer vibrators on collectors prevent material bridging.
Processo de funcionamento
1Quantitative twin-screw feeder delivers material at a frequency-controlled rate into the fluidized-bed jet mill.
2Compressed-air jets accelerate particles in the grinding chamber, which collide and pulverise against each other.
3Fines are carried into a high-efficiency cyclone collector, while finer dust is captured by a pulse-jet PTFE-membrane dust collector before exhaust to atmosphere via the induced-draft fan.
4PLC controls air pressures, feed rate and pulse-clean cycles; air-hammer vibrators on collectors prevent material bridging.
Especificações técnicas
Especificações da variante: SED-40QLF-K SUS304 mirror-polished)
Especificações
Modelo
SED-40QLF-K
Materiais
Materiais de contato
SUS304 stainless steel (mirror-polished, Ra 0.4); optional high-purity alumina ceramic protective coating; PTFE (polytetrafluoroethylene) coating on dust collector and pipework; sanitary silicone gaskets
Materiais do corpo
SUS304 stainless steel frame and supports; carbon steel control cabinet with electrostatic powder-coated finish; rubber casters
Características principais
Particle size 100–3000 mesh, adjustable (finer grind = lower throughput)
Twin-screw quantitative feeder, ~20 L hopper with sealed lid, frequency-adjustable feed rate
Sanitary sight glass for real-time feed-rate observation
GMP03 jet mill with quick-clamp dismantling and dead-corner-free design; optimised fluidised-bed flow field
High-efficiency cyclone collector (30 L tank) with air hammer to prevent bridging
Pulse-jet dust collector (10 L tank) with PTFE-coated cartridges, PLC-controlled back-blow; auto-alarm when emissions exceed national standard
All sanitary pipework ≤50 cm sections with quick clamps and sanitary silicone gaskets
SUS304 stainless-steel skid with rubber casters and leveling feet; dead-corner-free platform
PLC electrical control cabinet with overload, leakage, two-hand and E-stop protection; power-failure safe (equipment at rest)
Optional alumina-ceramic protective coating for high-abrasion materials
Optional PTFE-coated dust collector and pipework
Optional explosion-proof feeder motor (0.37 kW)
Optional induced-draft fan with explosion-proof motor (1.5 kW) for ATEX environments
Optional differential pressure monitoring with real-time feedback on system resistance
Pharmaceutical-grade GMP construction with mirror-polished SUS304 contact surfaces (Ra 0.4)
Configurable abrasion protection (alumina ceramic / PTFE) prolongs lifespan and protects product purity
Pulse-jet dust collection meets Chinese national exhaust emission standards
Modular quick-clamp design simplifies cleaning and changeover
SMC main air-circuit pressure switch ensures stable grinding and alerts on out-of-range pressure
Aplicações
Ultrafine grinding of pharmaceutical APIs and excipients
Fluidized-bed jet milling for high-purity powders
Setores
Farmacêutico
Fine Chemical
Food
Cosméticos
Marcas dos componentes
PLC and Touch Screen
Siemens
Low-voltage Electrical Components
Schneider
Pressure Regulator Valve
AIRTAC
Main Air-circuit Pressure Switch
SMC
SED
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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