Início / Equipamentos / Secador centrífugo de alta velocidade piloto/pequena produção (5–50 kg/h) / SED-PG High-Speed Centrifugal Spray Dryer
SED-40PG-A
Consultar
SED · SED-40PG-A · Em destaque
SED-40PG-A — SED-PG High-Speed Centrifugal Spray Dryer
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-40PG-A High Speed Centrifugal Spray Dryer — converts solutions, emulsions, suspensions and pumpable pastes into powder, granule or block solids in a single pass. 40 kg/h water-evaporation capacity, 30 kg/h dry powder
Prazo de entrega
Consultar
Capacidade de produção
34–42 kg/h water evaporation
Como funciona
Pumped feed solution/paste is delivered by a peristaltic pump to a Φ50 mm centrifugal atomizing disk spinning at 25,000 rpm; the disk's tangential force throws the liquid as fine droplets into the spray chamber. Inlet air drawn through a G4+F8+H13 HEPA filter set is heated by a 100 m² steam heater to 120 °C and blown into the chamber by an 11 kW vortex blower (3 kW supply blower) where it instantly evaporates the droplets, leaving a dry powder. Dust-laden air exits through Φ700+Φ600 SS316L two-stage cyclones and a SUS304 water scrubber. Powder collects in two 20 L SS316L material tanks. Six air hammers (4 chamber, 2 cyclone) periodically tap the walls to dislodge buildup. Inlet and outlet PT100 temperature sensors plus pressure transmitters on the HEPA and chamber feed a Siemens PLC + 10" HMI; an over-temperature alarm triggers automatic shutdown.
Processo de funcionamento
1Pumped feed solution/paste is delivered by a peristaltic pump to a Φ50 mm centrifugal atomizing disk spinning at 25,000 rpm; the disk's tangential force throws the liquid as fine droplets into the spray chamber.
2Inlet air drawn through a G4+F8+H13 HEPA filter set is heated by a 100 m² steam heater to 120 °C and blown into the chamber by an 11 kW vortex blower (3 kW supply blower) where it instantly evaporates the droplets, leaving a dry powder.
3Dust-laden air exits through Φ700+Φ600 SS316L two-stage cyclones and a SUS304 water scrubber.
4Powder collects in two 20 L SS316L material tanks.
5Six air hammers (4 chamber, 2 cyclone) periodically tap the walls to dislodge buildup.
6Inlet and outlet PT100 temperature sensors plus pressure transmitters on the HEPA and chamber feed a Siemens PLC + 10" HMI; an over-temperature alarm triggers automatic shutdown.
Especificações técnicas
Especificações da variante: SED-40PG-A
Especificações
Modelo
SED-40PG-A
Capacidade de produção
34–42 kg/h water evaporation
Potência
17 kW
Materiais
Materiais de contato
SS316L (atomizer, chamber inner wall δ=3 mm, cyclones, outlet duct, material tanks)
Materiais do corpo
SUS304 outer wall δ=1.5 mm; 80 mm heat preservation; SUS304 control cabinet δ=1.5 mm; SUS304 lander and platform
Características principais
Water evaporation capacity 40 kg/h; dry powder output 30 kg/h
Centrifugal atomizing disk Φ50 mm @ 25,000 rpm with 1 mm holes
Inlet air heated to 120 °C by 100 m² steam heater; outlet powder ~2–3% moisture from 60% feed
Three-stage inlet air filtration: G4 pre-filter + F8 medium + H13 HEPA
SS316L wetted surfaces (atomizer, chamber inner wall δ=3 mm, cyclones, outlet duct, material tanks)
SUS304 outer wall δ=1.5 mm; 80 mm heat-preservation layer; 85 mm inlet-duct insulation
Φ2500×H5978 mm inner chamber with jacket (outer Φ2660 mm)
Two-stage cyclone separators (Φ700+Φ600, both SS316L δ=2 mm)
SUS304 water scrubber for final dust polishing
6 air hammers for wall self-cleaning (4 chamber + 2 cyclone)
Siemens 10" HMI + PLC + 11 kW VFD + main electrical components
PT100 inlet/outlet temperature sensors; pressure transmitters on HEPA and chamber
BT00-300mm/1515 50 W peristaltic pump for solution feed; flow meter on pipe
Cooling tank for atomizer (0.75 kW pump); 1.5 kW cooling fan; 200 m³/h dehumidifier
Two 20 L SS316L material collection tanks
LED chamber light
Separate stainless control cabinet (heating distributor)
Produces pharma/nutraceutical/food powders from solution in one step (no separate drying or milling)
All product-contact parts in SS316L — suitable for pharma GMP applications
Three-stage HEPA filtration on inlet protects product from environmental contamination
Siemens PLC + HMI gives industrial-grade reliability and recipe management
12-month free warranty from commissioning; documentation includes raw-material certs (SS304, SS316L), motor certs, IQ/OQ docs, English manuals
FAT and SAT (client-led) executed
60-day delivery, 30/70 payment, FOB Shanghai/Ningbo with strong seaworthy wooden case packing
Aplicações
Drying solutions, emulsions, suspensions and pumpable pastes into powder, granule or block solids
Pharmaceutical API and excipient powder production
Traditional Chinese medicine (TCM) extract powder production
Food powders (instant coffee, milk, fruit/vegetable powders)
Biotech (enzymes, microbial preparations) powder production
Fine chemical and ceramic powder production
Setores
Fabricação farmacêutica
Traditional Chinese medicine extracts
Alimentos e bebidas
Biotechnology / enzymes / microbials
Fine chemical
Ceramic / advanced materials
Marcas dos componentes
Touch screen (10")
Siemens
PLC
Siemens
Main electrical components
Siemens
Inverter (11 kW)
Siemens
Vortex pump (9-26-4.5A 11 kW)
Local
Inlet air blower (4-72-2.8A 3 kW)
SED
Peristaltic pump (BT00-300mm/1515 50 W)
Local
Inlet/outlet temperature sensor (PT100)
Local
Dehumidifier (200 m³/h)
Local
Cooling fan (1.5 kW)
SED
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
Material certificates for SS304 and SS316L (provided)
Bought-out item certificates (motor, etc., provided)
IQ/OQ documentation per client format
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
Solicitar à equipe de vendas
Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
Solicitar à equipe de vendas
Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
Solicitar à equipe de vendas
Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
Solicitar à equipe de vendas
Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
Solicitar à equipe de vendas
Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
Solicitar à equipe de vendas
Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
Solicitar à equipe de vendas
DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
Solicitar à equipe de vendas
Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
Solicitar à equipe de vendas