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SED-400SZ1-A
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SED-400SZ1-A
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SED-400SZ1-A — RMG Rapid Mixer Granulator
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SED-400SZ1-A RMG Rapid Mixer Granulator (high-spec premium with SS316L contact material). Volume 400 L, capacity 120 kg/batch. Mixing motor 22 kW at 1–200 rpm; cutting motor 7.5 kW at 2–3000 rpm; particle size 20–80 mesh
Prazo de entrega
Consultar
Capacidade de produção
120 kg/batch
Como funciona
Powder raw material and adhesive are loaded into a horizontal cylinder where the main stirring oar (SS316L) mixes them at 1–200 rpm, forming a humid soft mass. The star-cutter blade (SS316L) then runs at high speed (2–3000 rpm), crushing the soft mass into uniform granules via fluidized granulation. The driving shaft uses an inflatable seal during operation; water replaces air during cleaning. PLC-controlled lid opens automatically; auto-discharge via pneumatic Φ150 device. Built-in dust-proof exhaust with anti-static filter bag vents process air. A single sealed container completes dry mixing, wet mixing, and granulation — GMP compliant.
Processo de funcionamento
1Powder raw material and adhesive are loaded into a horizontal cylinder where the main stirring oar (SS316L) mixes them at 1–200 rpm, forming a humid soft mass.
2The star-cutter blade (SS316L) then runs at high speed (2–3000 rpm), crushing the soft mass into uniform granules via fluidized granulation.
3The driving shaft uses an inflatable seal during operation; water replaces air during cleaning.
4PLC-controlled lid opens automatically; auto-discharge via pneumatic Φ150 device.
5Built-in dust-proof exhaust with anti-static filter bag vents process air.
6A single sealed container completes dry mixing, wet mixing, and granulation — GMP compliant.
Especificações técnicas
Especificações da variante: SED-400SZ1-A
Especificações
Modelo
SED-400SZ1-A
Capacidade de produção
120 kg/batch
Potência
29.5 kW
Pressão de ar
0.4-0.6 MPa
Materiais
Materiais de contato
SS316L (granulator main body 6 mm; lid flange 18 mm + head 4 mm; main stirring oar; star-cutter blade; binding solution hopper; discharge device; lid-open device contact parts)
Materiais do corpo
SUS304 mirror-finish faceplate (1.5 mm polished); 8# girder shelf; SUS304 control cabinet
Características principais
Volume 400 L; capacity 120 kg/batch
Premium SS316L contact materials (granulator body 6 mm; lid flange 18 mm + head 4 mm)
Mixing motor 22 kW with VFD, speed 1–200 rpm
Cutting motor 7.5 kW with VFD, speed 2–3000 rpm
Particle size 20–80 mesh
Horizontal cylinder structure
Star-cutter blade (SS316L)
PLC auto-open lid (with inspection hole and light)
Auto-discharge Φ150 pneumatic device
Inflatable shaft seal (water-switchable for in-place cleaning)
Cleaning port with ball valve
Binding solution hopper (SS316L)
Built-in dust-proof exhaust with industrial anti-static filter bag (Φ100)
Toughened glass viewport (Φ120)
SUS304 mirror-finish faceplates (1.5 mm polished)
Operator platform with safety guard ladder
Siemens 7-inch HMI touch screen
Siemens PLC programmed control
Schneider electrical components
SUS304 electrical control cabinet
Pneumatic solenoid valves and cylinders for lid and discharge
Compressed air 0.4–0.6 MPa, 0.6 m³/min consumption
Single sealed container for dry mix + wet mix + granulation (GMP compliant)
25% adhesive reduction vs. traditional technique
4–5× efficiency vs. traditional technique (2 min dry mix + 1–4 min granulation)
Premium SS316L contact materials — top pharmaceutical specification
Siemens PLC + HMI + Schneider electrics throughout
Auto lid open and auto discharge reduce manual handling
Mirror-polished SUS304 finishes
GMP-compliant single-container process
Fluidized granulation produces near-spherical, high-flowability granules
Compatible with companion High-Speed Geinging Granulator (SS316L), CIP cleaning station and solution system (peristaltic pump + spray gun) for a full granulation line
Aplicações
Pharmaceutical wet granulation (high-grade / regulated markets)
Mixing and granulating with strict pharmaceutical-grade material requirements
Tablet pre-granulation
Setores
Pharmaceutical (high-grade / regulated)
Food (high-grade)
Marcas dos componentes
HMI touch screen (7-inch)
Siemens
PLC
Siemens
Electrical components
Schneider
Mixing inverter (22 kW) / Cutting inverter (7.5 kW)
Yineng
Mixing motor (22 kW) / Cutting motor (7.5 kW)
China-made
Pneumatic cylinders / solenoid valves
China-made
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GMP compliant
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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