Início / Equipamentos / Inspecionadora automática por visão artificial e iluminação (série QYDJ) / Intelligent Fully Automatic Light/Vision Inspection Machine
SED-400QYDJ-B
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SED-400QYDJ-B
SED · SED-400QYDJ-B · Em destaque
SED-400QYDJ-B — Intelligent Fully Automatic Light/Vision Inspection Machine
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SED-400QYDJ-B Intelligent Fully Automatic Light/Vision Inspection Machine. Inspects 1–30 mL vials and ampoules for visible particles in liquid (glass shards, hair, fibers, black spots, etc.), fill volume, empty bottles,
Prazo de entrega
Consultar
Capacidade de produção
340–460 vials/min (2 mL example)
Como funciona
Vials are fed via belt + screw + transfer disk to a 60-station inspection turntable. At each station a chuck-and-spindle assembly with brake mechanism rapidly spins the vial then stops abruptly — the liquid continues rotating and separates particles to the wall. 10 Hikvision cameras (swing-arm tracking) capture images at 90 FPS; the Trio motion controller and Advantech IPC process images in real time to detect particles ≥40 μm, fill level, empty bottles, and cap defects. Rejected vials are automatically removed; accepted vials proceed to the output conveyor.
Processo de funcionamento
1Vials are fed via belt + screw + transfer disk to a 60-station inspection turntable.
2At each station a chuck-and-spindle assembly with brake mechanism rapidly spins the vial then stops abruptly — the liquid continues rotating and separates particles to the wall.
310 Hikvision cameras (swing-arm tracking) capture images at 90 FPS; the Trio motion controller and Advantech IPC process images in real time to detect particles ≥40 μm, fill level, empty bottles, and cap defects.
4Rejected vials are automatically removed; accepted vials proceed to the output conveyor.
Especificações técnicas
Especificações da variante: SED-400QYDJ-B
Especificações
Modelo
SED-400QYDJ-B
Capacidade de produção
340–460 vials/min (2 mL example)
Tensão
AC 380V 50Hz
Utilidades
AC 380V 50Hz, ~6.5 kW; export wooden case packing with fumigation
Detalhes de conformidade
Designed for injectable QC with ≥40 μm particle sensitivity. Bottle breakage rate ≤0.01%. Noise ≤75 dB at 1 m (no-load). Includes random spare parts kit, specialty tools, and specialty toolbox. FAT acceptance protocol required prior to shipment: 30% deposit, 60% on FAT pass, 10% retention paid after 12-month warranty period. Delivery within 45 days of deposit receipt. Export wooden case with fumigation; includes freight to Shanghai/Ningbo port.
Potência
6.5 kW
Dimensões
Comprimento
2940 mm
Largura
1880 mm
Altura
2180 mm
Peso
3000 kg
Área de instalação
2940×1880 mm floor footprint; height 2180 mm; work table height 930 mm
Materiais
Materiais de contato
304 stainless steel: in-feed conveyor mesh, in/out screw assemblies, inspection turntable, centrifugal module, brake/spindle assemblies, press-down heads; imported POM: in/out transfer disk and screw components; 45# steel + 6061 aluminum: swing-arm components; gear-steel heat-treated: drive gears
Materiais do corpo
304 stainless steel + 45# steel + 6061 aluminum + POM; gear-steel heat-treated drive gears
Características principais
Inspects 1–30 mL vials and ampoules (interchangeable change parts per size)
Detects: visible particles, fill volume, empty bottles, capping/sealing defects
Inspeção speed: 400 bottles/min (2 mL example)
Detection precision: ≥40 μm
Bottle breakage rate: ≤0.01%
Noise: ≤75 dB (no-load at 1 m)
60-station inspection turntable
10 × Hikvision cameras (1280×1024 @ 90 FPS) with swing-arm tracking
UK Trio robot motion controller
Taiwan Advantech industrial PC (AC 220V, 500W) + 17" monitor
Japan Panasonic servo motor/driver (swing arm, 220V 2 kW)
Estun servo motor/drivers: main drive (220V 1 kW), centrifugal (220V 0.75 kW ×3), bottle-distribution (220V 0.4 kW)
Neugart (Germany) gearboxes for main drive
Japan OMRON photoelectric sensors + microswitches
Japan NSK bearings (centrifugal) + Harbin bearings (main shaft)
Power: 6.5 kW, AC 380V 50Hz
Dimensions: 2940×1880×2180 mm
Weight: ~3000 kg
Work table height: 930 mm
Vision inspection plus capping/fill/empty checks in one pass
400 vpm throughput matches high-volume injectable lines
≥40 μm particle sensitivity for stringent injectable QC
Tier-1 component brands: Hikvision cameras, UK Trio controller, Advantech IPC, Panasonic + Estun servos, NSK + Neugart drives, OMRON sensors
Includes change-part set, random spare parts kit, specialty toolbox, and on-site installation/training
FAT acceptance protocol: 30% deposit, 60% on FAT pass, 10% retention after 12-month warranty
Aplicações
Vial inspection (1–30 mL)
Ampoule inspection (1–30 mL)
Visible-particle inspection in liquid injectables
Fill-volume inspection
Empty-vial detection
Capping/sealing defect inspection
Setores
Pharmaceutical injectables (vial)
Pharmaceutical injectables (ampoule)
Vaccine production
Biologicals manufacturing
Marcas dos componentes
Cameras (10 units)
Hikvision
Camera lenses (10 units)
Hikvision
Light sources (10 units)
Shanghai Weilang Tech
Light source controllers (2 units)
Shanghai Weilang Tech
Motion controller (1 set)
Trio (UK)
Industrial PC (1 unit)
Advantech (Taiwan)
17" monitor (1 unit)
Advantech (Taiwan)
Printer (1 unit)
Beijing Weihuang Tech
Image capture cards (3 units)
Hikvision
Photoelectric sensors (1 set)
OMRON (Japan)
Bearings — centrifugal (NSK)
NSK (Japan)
Bearings — main shaft
Harbin Bearing Group
Servo motor/driver — swing arm (1 set)
Panasonic (Japan)
Servo motor/driver — main drive (1 set)
Estun (Nanjing)
Servo motor/driver — centrifugal (3 sets)
Estun (Nanjing)
Servo motor/driver — bottle distribution (1 set)
Estun (Nanjing)
Gearboxes (2 sets, main drive)
Neugart (Germany)
Switching power supply (1 unit)
Mean Well (Taiwan)
Contactor (1 unit)
Siemens (Germany)
Cooling fans (3 units)
Shanghai Fan Factory
Push buttons (8 units)
Idec (Japan)
Microswitches (8 units)
OMRON (Japan)
EMI filter (1 unit)
Shanghai AIDE Electronics
Speed controller (1 unit)
Taichong Electromechanical (Shanghai)
SED
Fale com SED Sales Team
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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