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SED-400QYDJ-B

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SED-400QYDJ-B

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SED-400QYDJ-B — Intelligent Fully Automatic Light/Vision Inspection Machine

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SED-400QYDJ-B Intelligent Fully Automatic Light/Vision Inspection Machine. Inspects 1–30 mL vials and ampoules for visible particles in liquid (glass shards, hair, fibers, black spots, etc.), fill volume, empty bottles,

Délai de livraison

Sur devis

Cadence

340–460 vials/min (2 mL example)

Fonctionnement

Vials are fed via belt + screw + transfer disk to a 60-station inspection turntable. At each station a chuck-and-spindle assembly with brake mechanism rapidly spins the vial then stops abruptly — the liquid continues rotating and separates particles to the wall. 10 Hikvision cameras (swing-arm tracking) capture images at 90 FPS; the Trio motion controller and Advantech IPC process images in real time to detect particles ≥40 μm, fill level, empty bottles, and cap defects. Rejected vials are automatically removed; accepted vials proceed to the output conveyor.

Processus de fonctionnement

1Vials are fed via belt + screw + transfer disk to a 60-station inspection turntable.

2At each station a chuck-and-spindle assembly with brake mechanism rapidly spins the vial then stops abruptly — the liquid continues rotating and separates particles to the wall.

310 Hikvision cameras (swing-arm tracking) capture images at 90 FPS; the Trio motion controller and Advantech IPC process images in real time to detect particles ≥40 μm, fill level, empty bottles, and cap defects.

4Rejected vials are automatically removed; accepted vials proceed to the output conveyor.

Caractéristiques techniques

Caractéristiques de la variante : SED-400QYDJ-B

Caractéristiques

Modèle

SED-400QYDJ-B

Cadence

340–460 vials/min (2 mL example)

Tension

AC 380V 50Hz

Fluides et énergie

AC 380V 50Hz, ~6.5 kW; export wooden case packing with fumigation

Détails de conformité

Designed for injectable QC with ≥40 μm particle sensitivity. Bottle breakage rate ≤0.01%. Noise ≤75 dB at 1 m (no-load). Includes random spare parts kit, specialty tools, and specialty toolbox. FAT acceptance protocol required prior to shipment: 30% deposit, 60% on FAT pass, 10% retention paid after 12-month warranty period. Delivery within 45 days of deposit receipt. Export wooden case with fumigation; includes freight to Shanghai/Ningbo port.

Puissance

6.5 kW

Dimensions

Longueur

2940 mm

Largeur

1880 mm

Hauteur

2180 mm

Poids

3000 kg

Emprise au sol

2940×1880 mm floor footprint; height 2180 mm; work table height 930 mm

Matériaux

Matériaux en contact

304 stainless steel: in-feed conveyor mesh, in/out screw assemblies, inspection turntable, centrifugal module, brake/spindle assemblies, press-down heads; imported POM: in/out transfer disk and screw components; 45# steel + 6061 aluminum: swing-arm components; gear-steel heat-treated: drive gears

Matériaux du bâti

304 stainless steel + 45# steel + 6061 aluminum + POM; gear-steel heat-treated drive gears

Caractéristiques principales

Inspects 1–30 mL vials and ampoules (interchangeable change parts per size)

Detects: visible particles, fill volume, empty bottles, capping/sealing defects

Inspection speed: 400 bottles/min (2 mL example)

Detection precision: ≥40 μm

Bottle breakage rate: ≤0.01%

Noise: ≤75 dB (no-load at 1 m)

60-station inspection turntable

10 × Hikvision cameras (1280×1024 @ 90 FPS) with swing-arm tracking

UK Trio robot motion controller

Taiwan Advantech industrial PC (AC 220V, 500W) + 17" monitor

Japan Panasonic servo motor/driver (swing arm, 220V 2 kW)

Estun servo motor/drivers: main drive (220V 1 kW), centrifugal (220V 0.75 kW ×3), bottle-distribution (220V 0.4 kW)

Neugart (Germany) gearboxes for main drive

Japan OMRON photoelectric sensors + microswitches

Japan NSK bearings (centrifugal) + Harbin bearings (main shaft)

Power: 6.5 kW, AC 380V 50Hz

Dimensions: 2940×1880×2180 mm

Weight: ~3000 kg

Work table height: 930 mm

Vision inspection plus capping/fill/empty checks in one pass

400 vpm throughput matches high-volume injectable lines

≥40 μm particle sensitivity for stringent injectable QC

Tier-1 component brands: Hikvision cameras, UK Trio controller, Advantech IPC, Panasonic + Estun servos, NSK + Neugart drives, OMRON sensors

Includes change-part set, random spare parts kit, specialty toolbox, and on-site installation/training

FAT acceptance protocol: 30% deposit, 60% on FAT pass, 10% retention after 12-month warranty

Applications

Vial inspection (1–30 mL)

Ampoule inspection (1–30 mL)

Visible-particle inspection in liquid injectables

Fill-volume inspection

Empty-vial detection

Capping/sealing defect inspection

Secteurs

Pharmaceutical injectables (vial)

Pharmaceutical injectables (ampoule)

Vaccine production

Biologicals manufacturing

Marques des composants

Cameras (10 units)

Hikvision

Camera lenses (10 units)

Hikvision

Light sources (10 units)

Shanghai Weilang Tech

Light source controllers (2 units)

Shanghai Weilang Tech

Motion controller (1 set)

Trio (UK)

Industrial PC (1 unit)

Advantech (Taiwan)

17" monitor (1 unit)

Advantech (Taiwan)

Printer (1 unit)

Beijing Weihuang Tech

Image capture cards (3 units)

Hikvision

Photoelectric sensors (1 set)

OMRON (Japan)

Bearings — centrifugal (NSK)

NSK (Japan)

Bearings — main shaft

Harbin Bearing Group

Servo motor/driver — swing arm (1 set)

Panasonic (Japan)

Servo motor/driver — main drive (1 set)

Estun (Nanjing)

Servo motor/driver — centrifugal (3 sets)

Estun (Nanjing)

Servo motor/driver — bottle distribution (1 set)

Estun (Nanjing)

Gearboxes (2 sets, main drive)

Neugart (Germany)

Switching power supply (1 unit)

Mean Well (Taiwan)

Contactor (1 unit)

Siemens (Germany)

Cooling fans (3 units)

Shanghai Fan Factory

Push buttons (8 units)

Idec (Japan)

Microswitches (8 units)

OMRON (Japan)

EMI filter (1 unit)

Shanghai AIDE Electronics

Speed controller (1 unit)

Taichong Electromechanical (Shanghai)

SED

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