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SED-3FZG-I
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SED-3FZG-I
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SED-3FZG-I — SED-3FZG-I Non-Standard 3-Tray Square Static Vacuum Dryer
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-3FZG-I is a non-standard custom 3-tray square static vacuum dryer for low-temperature drying of heat-sensitive materials that decompose, polymerize, or deteriorate at high temperatures. Inside a sealed SUS304 chamber
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Capacidade de produção
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Como funciona
Trays are loaded into the sealed SUS304 chamber. A 0.55 kW Ex-rated rotary-vane vacuum pump (Yangtzee 2XZ-4) draws the chamber down through a buffer tank to ≤1.33 Pa. A 0.37 kW Aolanke high-temperature thermal-oil pump circulates oil heated by three 3 kW electric immersion heaters (one is a spare) through the shelf jackets, holding shelf temperature in the RT+10 to 120 °C band. With the chamber under vacuum, solvent boiling point drops and vapor evolves at low temperature; vapor is pumped out (and can be condensed for solvent recovery). The static configuration preserves product shape.
Processo de funcionamento
1Trays are loaded into the sealed SUS304 chamber.
2A 0.55 kW Ex-rated rotary-vane vacuum pump (Yangtzee 2XZ-4) draws the chamber down through a buffer tank to ≤1.33 Pa.
3A 0.37 kW Aolanke high-temperature thermal-oil pump circulates oil heated by three 3 kW electric immersion heaters (one is a spare) through the shelf jackets, holding shelf temperature in the RT+10 to 120 °C band.
4With the chamber under vacuum, solvent boiling point drops and vapor evolves at low temperature; vapor is pumped out (and can be condensed for solvent recovery).
5The static configuration preserves product shape.
Especificações técnicas
Especificações da variante: SED-3FZG-I
Especificações
Modelo
SED-3FZG-I
Tensão
trifásica 380V / 50Hz
Potência
3.92 kW
Dimensões
Comprimento
760 mm
Largura
660 mm
Altura
760 mm
Peso
450 kg
Materiais
Materiais de contato
SUS304
Materiais do corpo
SUS304 (chamber walls 4 mm, door 4 mm, outer skin 1.2 mm); 80 mm aluminum-silicate insulation; sanitary 25 × 38 mm stainless square-tube shelf frame
Características principais
Non-standard custom 3-tray static vacuum dryer
Internal chamber 600 × 500 × 600 mm; SUS304 4 mm wall + 80 mm aluminum-silicate insulation + 1.2 mm SUS304 outer skin
Mirror-polished interior with rounded corners; brushed outer skin
3 trays of 300 × 300 × 40 mm + 1 temperature-compensation tray (4 trays total)
Sanitary 25 × 38 mm stainless square-tube shelf frame; shelf net spacing ≥80 mm
Working temperature RT+10 to 120 °C; shelf heating 2 kW
Thermal-oil circulation (Aolanke WM-05, 0.37 kW Ex motor) with 3 × 3 kW immersion heaters (1 spare)
Vacuum pump Yangtzee 2XZ-4, 4 L/s, 0.55 kW Ex motor; buffer tank φ159 × 200 mm
Ultimate vacuum ≤1.33 Pa (gas-ballast on, unloaded); system leak rate 0.005 Pa·m³/s
φ32 vibration-damping bellows on vacuum line
φ108 tempered lead-free observation window; U-section silicone door seal
Spring-loaded micro-lift safety valve A27T-10, 0.05–0.5 MPa range
Tianhu temperature gauge 0–150 °C; Tianhu vacuum gauge 0 to −0.1 MPa; Yuchuan vacuum pressure gauge
PT100 thermocouple with Ex terminals; Chint contactors and air breakers
Independent 400 × 400 × 200 mm control cabinet; manual / auto control
Total installed power 3.92 kW; overall 760 × 660 × 760 mm; weight ~450 kg
Non-standard 3-tray size suits niche pharma R&D and pilot batches without paying for a full standard cabinet
Mirror-polished, rounded-corner interior with sanitary shelf frame is GMP-compliant
Thermal-oil shelf heating gives uniform temperature with minimal top-to-bottom delta
Ex-rated vacuum and circulation motors plus Ex thermocouple terminals enable solvent-handling duty
Pre-drying steam disinfection capability to meet GMP
Compatible with SK water-ring or ZSWJ water-jet vacuum pumps to skip the condenser and save capex
Aplicações
Low-temperature vacuum drying of heat-sensitive APIs and intermediates
Drying solvent-laden products with solvent recovery via condenser
Vacuum drying of biological and food products
Drying electronic chemicals
Setores
Pharmaceutical solid preparation
Fine and specialty chemicals
Food and food additives
Electronic chemicals
Marcas dos componentes
Vacuum pump (2XZ-4, 4 L/s, 0.55 kW Ex motor)
Yangtzee Pump
Thermal-oil circulation pump (WM-05, 0.37 kW Ex motor)
Aolanke
Temperature gauge 0–150 °C
Tianhu Instruments
Vacuum gauge 0 to −0.1 MPa
Tianhu Instruments
Vacuum pressure gauge
Yuchuan Vacuum
Safety valve A27T-10
Domestic
Contactor and air breaker
Chint
Thermocouple PT100 (Ex-rated terminals)
Domestic
Switching power supply 24 V
Domestic
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
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Conformidade
Designed in conformity with GMP
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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