Início / Equipamentos / Encapsuladora automática de alta produção (≥2500 cápsulas/min) / Automatic Capsule Filling Machine SED-3500J-H (Siemens) — Recommended
SED-3500J-H
Consultar
SED-3500J-H
SED · SED-3500J-H · Em destaque
SED-3500J-H — Recommended
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-3500J-H (Siemens) fully automatic hard capsule filling machine. Developed with reference to top international counterparts. Features high output, precise dosage, good adaptability to various capsules and pharmaceutic
Prazo de entrega
Consultar
Capacidade de produção
147000–210000 unidades/min
Como funciona
Intermittent action with orifice plate filling. 10-station rotary turntable (clockwise): Station 1–2 — capsule loading, water-jet/vacuum cap-body separation; Station 3 — lower module descends and moves out; Station 4 — powder filling (5-stage tamping); Station 5 — reserved for pellet/tablet filling option; Station 6 — defective capsule rejection by vacuum; Station 7 — lower module rises and moves in; Station 8 — locking rod lifts to close capsule; Station 9 — finished capsule ejection; Station 10 — die hole cleaning. Frequency converter controls rotary table speed. Imported double-lip polyurethane sealing rings. Variable frequency stepless speed control with PLC.
Processo de funcionamento
1Intermittent action with orifice plate filling.
210-station rotary turntable (clockwise): Station 1–2 — capsule loading, water-jet/vacuum cap-body separation; Station 3 — lower module descends and moves out; Station 4 — powder filling (5-stage tamping); Station 5 — reserved for pellet/tablet filling option; Station 6 — defective capsule rejection by vacuum; Station 7 — lower module rises and moves in; Station 8 — locking rod lifts to close capsule; Station 9 — finished capsule ejection; Station 10 — die hole cleaning.
3Frequency converter controls rotary table speed.
4Imported double-lip polyurethane sealing rings.
5Variable frequency stepless speed control with PLC.
Especificações técnicas
Especificações da variante: SED-3500J-H
Especificações
Modelo
SED-3500J-H
Capacidade de produção
147000–210000 unidades/min
Tensão
380V 50Hz
Utilidades
Power: 380 V 50 Hz 3-phase 4-wire, 9.37 kW + dust collector 2.2 kW. Water (water-ring vacuum pump with circulating tank or external source): vacuum −0.02~−0.06 MPa, flow 250 L/h, pressure 0.12~0.15 MPa, inlet pipe ID 15 mm, drain pipe ID 20 mm. Industrial dust collector exhaust ≈300 m³/h. Working environment: 21 °C ±3 °C, humidity 40~55%. Floor load capacity ≥1500 kg/m².
Potência
9.37 kW
Dimensões
Comprimento
1850 mm
Largura
1470 mm
Altura
2080 mm
Peso
2400 kg
Materiais
Materiais de contato
aço inoxidável; copper (dosage disc); imported double-lip polyurethane (sealing ring)
Características principais
Intermittent action with orifice plate filling
Filling and rotating parts fully enclosed (GMP design)
Upper mold base aesthetic design with no dead corners — easy cleaning
Upper and lower modules operate in single direction
Imported double-lip polyurethane sealing rings — good sealing
Air blow + air suction at module cleaning station — no dust during high-speed operation
Powder suction device at locking station
Capsule blocking ring at finished product output — no flying dust
Dosage disc made of copper for wear resistance and low deformation
27 die holes
Max output 3,500 capsules/min
Suitable for capsule sizes 00#–4# and safety capsules A–E
Noise ≤75 dB(A)
Variable frequency stepless speed control with PLC
Powder pre-pressed 5 times into medicine cylinder (dosage precision)
Reserved station for pellet/tablet filling option
Dimensions: 1850×1470×2080 mm
Net weight: 2400 kg
Power: 380 V 50 Hz three-phase four-wire, 9.37 kW + dust collector 2.2 kW
Water supply: vacuum −0.02~−0.06 MPa, flow 250 L/h, pressure 0.12~0.15 MPa
Working environment: 21 °C ±3 °C, relative humidity 40~55%
12-month machine warranty since installation (max 16 months after delivery)
Lifetime maintenance service
24-hour online engineer guidance
Free pre-sales consultation and technical support
Free delivery, installation, commissioning, and operator training (domestic)
Engineer dispatch within 24–72 hours for on-site repairs
Recommended configuration in the SED-3500J product family
Aplicações
Hard gelatin capsule filling (00#–4#)
Powder filling
Granule filling
Pellet filling (with optional device)
Slow-release pellet filling
Mixed filling (powder + pellets)
Safety capsules A/B/C/D/E
Setores
Farmacêutico
Nutracêutico
Marcas dos componentes
Touch screen Smart 1000IE
Siemens
PLC Smart 30
Siemens
AC contactor 3TB41
Siemens
Thermal relay 3UA50 6.3–10 A
Siemens
Thermal relay 3UA50 4–6.3 A
Siemens
Relay 2-unit 220 V
Omron
Relay 4-unit 220 V
Omron
Air switch 3P63A
Siemens
Air switch 1P6A
Siemens
Expansion module 5AQ01
Siemens
Switching power supply S-50-24
Mean Well
Material level sensor PD-M25NB
Frequency converter 5.5 kW ATV320U55M3C
Schneider
Host motor DRS100M4
SEW
Bearings (208 pcs) EASE IKO
EASE / IKO
Vacuum pump SK series
XINHUAN
Dust collector XCJ series
SED (in-house)
High-precision cam indexing drive UR180DFV / UR140DF
SAIFU
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Limpeza e manutenção
Pre-production cleaning: clean all product-contact parts with alcohol before use. Post-shift cleaning: disassemble filling mechanism and clean with approved solvent. Dosage disc and filling rods require regular inspection for wear. Lubricate drive components per maintenance schedule.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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