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Accueil / Équipements / Remplisseuse automatique de gélules à haut débit (≥2500 gélules/min) / Automatic Capsule Filling Machine SED-3500J-H (Siemens) — Recommended
SED-3500J-H
Sur devis
SED-3500J-H
SED · SED-3500J-H · En vedette

SED-3500J-H — Recommended

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-3500J-H (Siemens) fully automatic hard capsule filling machine. Developed with reference to top international counterparts. Features high output, precise dosage, good adaptability to various capsules and pharmaceutic

Délai de livraison
Sur devis
Cadence
147000–210000 pièces/min

Fonctionnement

Intermittent action with orifice plate filling. 10-station rotary turntable (clockwise): Station 1–2 — capsule loading, water-jet/vacuum cap-body separation; Station 3 — lower module descends and moves out; Station 4 — powder filling (5-stage tamping); Station 5 — reserved for pellet/tablet filling option; Station 6 — defective capsule rejection by vacuum; Station 7 — lower module rises and moves in; Station 8 — locking rod lifts to close capsule; Station 9 — finished capsule ejection; Station 10 — die hole cleaning. Frequency converter controls rotary table speed. Imported double-lip polyurethane sealing rings. Variable frequency stepless speed control with PLC.

Processus de fonctionnement
1Intermittent action with orifice plate filling.
210-station rotary turntable (clockwise): Station 1–2 — capsule loading, water-jet/vacuum cap-body separation; Station 3 — lower module descends and moves out; Station 4 — powder filling (5-stage tamping); Station 5 — reserved for pellet/tablet filling option; Station 6 — defective capsule rejection by vacuum; Station 7 — lower module rises and moves in; Station 8 — locking rod lifts to close capsule; Station 9 — finished capsule ejection; Station 10 — die hole cleaning.
3Frequency converter controls rotary table speed.
4Imported double-lip polyurethane sealing rings.
5Variable frequency stepless speed control with PLC.

Caractéristiques techniques

Caractéristiques de la variante : SED-3500J-H

Caractéristiques

Modèle
SED-3500J-H
Cadence
147000–210000 pièces/min
Tension
380V 50Hz
Fluides et énergie
Power: 380 V 50 Hz 3-phase 4-wire, 9.37 kW + dust collector 2.2 kW. Water (water-ring vacuum pump with circulating tank or external source): vacuum −0.02~−0.06 MPa, flow 250 L/h, pressure 0.12~0.15 MPa, inlet pipe ID 15 mm, drain pipe ID 20 mm. Industrial dust collector exhaust ≈300 m³/h. Working environment: 21 °C ±3 °C, humidity 40~55%. Floor load capacity ≥1500 kg/m².
Puissance
9.37 kW

Dimensions

Longueur
1850 mm
Largeur
1470 mm
Hauteur
2080 mm
Poids
2400 kg

Matériaux

Matériaux en contact
acier inoxydable; copper (dosage disc); imported double-lip polyurethane (sealing ring)

Caractéristiques principales

Intermittent action with orifice plate filling
Filling and rotating parts fully enclosed (GMP design)
Upper mold base aesthetic design with no dead corners — easy cleaning
Upper and lower modules operate in single direction
Imported double-lip polyurethane sealing rings — good sealing
Air blow + air suction at module cleaning station — no dust during high-speed operation
Powder suction device at locking station
Capsule blocking ring at finished product output — no flying dust
Dosage disc made of copper for wear resistance and low deformation
27 die holes
Max output 3,500 capsules/min
Suitable for capsule sizes 00#–4# and safety capsules A–E
Noise ≤75 dB(A)
Variable frequency stepless speed control with PLC
Powder pre-pressed 5 times into medicine cylinder (dosage precision)
Reserved station for pellet/tablet filling option
Dimensions: 1850×1470×2080 mm
Net weight: 2400 kg
Power: 380 V 50 Hz three-phase four-wire, 9.37 kW + dust collector 2.2 kW
Water supply: vacuum −0.02~−0.06 MPa, flow 250 L/h, pressure 0.12~0.15 MPa
Working environment: 21 °C ±3 °C, relative humidity 40~55%
12-month machine warranty since installation (max 16 months after delivery)
Lifetime maintenance service
24-hour online engineer guidance
Free pre-sales consultation and technical support
Free delivery, installation, commissioning, and operator training (domestic)
Engineer dispatch within 24–72 hours for on-site repairs
Recommended configuration in the SED-3500J product family

Applications

Hard gelatin capsule filling (00#–4#)
Powder filling
Granule filling
Pellet filling (with optional device)
Slow-release pellet filling
Mixed filling (powder + pellets)
Safety capsules A/B/C/D/E

Secteurs

Pharmaceutique
Nutraceutique

Marques des composants

Touch screen Smart 1000IE
Siemens
PLC Smart 30
Siemens
AC contactor 3TB41
Siemens
Thermal relay 3UA50 6.3–10 A
Siemens
Thermal relay 3UA50 4–6.3 A
Siemens
Relay 2-unit 220 V
Omron
Relay 4-unit 220 V
Omron
Air switch 3P63A
Siemens
Air switch 1P6A
Siemens
Expansion module 5AQ01
Siemens
Switching power supply S-50-24
Mean Well
Material level sensor PD-M25NB
Frequency converter 5.5 kW ATV320U55M3C
Schneider
Host motor DRS100M4
SEW
Bearings (208 pcs) EASE IKO
EASE / IKO
Vacuum pump SK series
XINHUAN
Dust collector XCJ series
SED (in-house)
High-precision cam indexing drive UR180DFV / UR140DF
SAIFU
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe

Nettoyage et entretien

Pre-production cleaning: clean all product-contact parts with alcohol before use. Post-shift cleaning: disassemble filling mechanism and clean with approved solvent. Dosage disc and filling rods require regular inspection for wear. Lubricate drive components per maintenance schedule.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
Demander au service commercial
Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
Demander au service commercial
Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
Demander au service commercial
Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
Demander au service commercial
Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
Demander au service commercial
Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
Demander au service commercial
SED
WhatsApp · Ventes SED
Contact commercial · WhatsApp
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