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Início / Equipamentos / Linha de contagem de comprimidos / Capsule/Tablet Counting and Bottling Line (32-Channel Automatic Counting Line)
SED-32SX
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SED-32SX
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SED-32SX — Capsule/Tablet Counting and Bottling Line

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

The SED-32SX is a complete capsule/tablet counting and bottling line built around a 32-channel electronic counter (SED-32S, 10-100 bpm), designed to a customer requirement of 150 bottles/min with 6 tablets per bottle in

GMP-compliant (304/316L SS sealed body, transparent acrylic guards)SED-LF foil sealer: CE-certified
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Prazo de entrega
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Capacidade de produção
10–200 bottles/min (bottles/min) line target; counter SED-32S 10-100 bottles/min

Como funciona

Bulk bottles enter the unscrambler, are righted and queued, then pass through a 40-head rotary air-jet washer where each bottle is gripped by a clamp, inverted, and blown clean (1-3 air pulses customisable). Cleaned bottles are conveyed to the 32-channel counter: tablets or capsules vibrate along a corrugated feeder plate into 32 channels; photoelectric sensors count product falling through each channel, and the counted batch is discharged into the waiting bottle. The desiccant inserter cuts and inserts a desiccant strip from a roll via a stepping-motor feed and colour-mark sensor. The capper applies and crimps iron caps via 8 rotary heads; a foil sealer hermetically seals; and the labeller applies pre-printed labels. A tail-end checkweigher catches under- or over-filled bottles before a take-off turntable collects finished product.

Processo de funcionamento
1Bulk bottles enter the unscrambler, are righted and queued, then pass through a 40-head rotary air-jet washer where each bottle is gripped by a clamp, inverted, and blown clean (1-3 air pulses customisable).
2Cleaned bottles are conveyed to the 32-channel counter: tablets or capsules vibrate along a corrugated feeder plate into 32 channels; photoelectric sensors count product falling through each channel, and the counted batch is discharged into the waiting bottle.
3The desiccant inserter cuts and inserts a desiccant strip from a roll via a stepping-motor feed and colour-mark sensor.
4The capper applies and crimps iron caps via 8 rotary heads; a foil sealer hermetically seals; and the labeller applies pre-printed labels.
5A tail-end checkweigher catches under- or over-filled bottles before a take-off turntable collects finished product.

Especificações técnicas

Especificações da variante: 80LP unscrambler (30-100 bpm

Especificações

Modelo
SED-32SX
Capacidade de produção
10–200 bottles/min (bottles/min) line target; counter SED-32S 10-100 bottles/min
Tensão
220V / 380V, 50 Hz
Utilidades
Power: 220V/380V 50 Hz, total approximately 10-15 kW. Compressed air: 0.6 MPa, total approximately 15 m3/h (washer alone 15 m3/h at 0.6 MPa). Forklift/crane and labor for installation.
Detalhes de conformidade
Designed and validated to GMP requirements. Liquid-contact parts in 316L stainless steel; non-metal contact in POM/non-toxic chemical-resistant materials; all work zones enclosed by transparent acrylic guards. CE-certified foil sealer.
Pressão de ar
0.6 MPa (compressed air) typical, 5-15 m3/h depending on station

Dimensões

Área de instalação
Multi-station line layout: unscrambler 1350 mm wide, 32-channel counter 2160 mm wide, desiccant inserter, capper, foil sealer, labeller, checkweigher, take-off turntable; total line length approximately 6560 mm (per layout drawing); total width approximately 1950 mm.

Materiais

Materiais de contato
Liquid-contact parts in 316L stainless steel; bottle-contact components (e.g. feed screws) in self-lubricating POM; product-contact areas in 304/316L SS or non-toxic chemically-stable non-metallic materials.
Materiais do corpo
Bodies and frames in 304 stainless steel; rotary capper main contact parts in POM and stainless steel; labeller frame in 304 SS plus surface-treated aluminum alloy.

Características principais

Complete tablet/capsule counter+bottling line for 30-50 ml glass or hard-plastic bottles
32-channel electronic counter (SED-32S): 10-100 bpm, 1.3 kW, 710 kg, 2160x1530x1700 mm
Counter compatible with tablets (φ5.5–22 mm), capsules (#000–#5), pellets (<φ20 mm)
40-head rotary air-jet washer (SED-40QX): 120–150 bpm, 3.0 kW, 700 kg, 2400x1200x1800 mm
Desiccant tape inserter (SED-GS): 10–70 bpm, 0.5 kW, 310 kg
8-head rotary capper: 130–160 bpm
High-speed rotary labeller (SED-LF): CE-certified
Checkweigher + bottle take-off turntable at tail end
High-throughput counting (32 channels) for small bottles at 150 bpm target
Rotary air-jet washer reduces 80% of energy/air/space vs traditional washers
Rotary 8-head capper and rotary star-wheel conveyance minimise jam risk
CE-certified foil sealer (SED-LF) included
GMP-compliant 316L SS liquid-contact parts, acrylic-enclosed work zones
Siemens HMI and PLC upgrade options available (USD 500/500 each)

Aplicações

Tablet counting and bottling (round, shaped, sugar-coated, film-coated, Phi 5.5-22 mm)
Capsule counting and bottling (#000 - #5, hard and soft capsules)
Pellet/granule bottling (<Phi 20 mm)
30-50 ml glass or hard-plastic bottle filling lines
Pre-filling bottle washing (liquor, beverage, daily chemical, condiment containers)

Setores

Pharmaceutical (solid dosage forms)
Nutraceutical and health supplements
Liquor / beverage (washer also suits glass containers)
Daily chemicals / condiments (with washer)

Marcas dos componentes

Bottle-sensor photoelectric
SICK
Control system
Shengde Machinery
Switching power supply
MEANWELL
Air/pneumatic components
AirTAC
Emergency/circuit breakers
Schneider
Delta PLC / HMI screen
Delta
Drive motors
Maili Motor
SED
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Conformidade

GMP-compliant (304/316L SS sealed body, transparent acrylic guards)
SED-LF foil sealer: CE-certified

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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