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SED-30LZH-T
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SED-30LZH-T
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SED-30LZH-T — Vertical Cartoning Machine

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SED-30LZH-T integrated blister-and-cartoning production line that combines a blister packaging machine with a fully-automatic vertical cartoner. Stations include PVC unwinding, preheat, blister forming, forming detection

ISO 9001:2015CE
Prazo de entrega
Consultar
Capacidade de produção
40–70 cartons/min

Como funciona

PVC sheet is unwound, preheated between heating plates, then positive-pressure formed in the blister mold. Formed blisters are inspected and pulled by servo + ball-screw traction; punching cuts the blisters; scrap is rolled away. A transfer manipulator moves the punched panels onto the cartoner intermediate belt. Cartons are stored in a magazine, separated by friction wheels, sucked open by vacuum-driven cups timed via a cylindrical cam, and held in pockets. Eccentric mechanisms unfold the small flaps; vials are fed via a chain-belt magazine driven by a swinging-arm servo manipulator and loaded with a four-axis robot using vacuum suction; vision inspection checks for missing vials/caps; the leaflet is folded, vacuum-picked and placed in the carton; second small-flap tuck and big-flap closing finish the carton; cartons are output, with rejects auto-removed downstream.

Processo de funcionamento
1PVC sheet is unwound, preheated between heating plates, then positive-pressure formed in the blister mold.
2Formed blisters are inspected and pulled by servo + ball-screw traction; punching cuts the blisters; scrap is rolled away.
3A transfer manipulator moves the punched panels onto the cartoner intermediate belt.
4Cartons are stored in a magazine, separated by friction wheels, sucked open by vacuum-driven cups timed via a cylindrical cam, and held in pockets.
5Eccentric mechanisms unfold the small flaps; vials are fed via a chain-belt magazine driven by a swinging-arm servo manipulator and loaded with a four-axis robot using vacuum suction; vision inspection checks for missing vials/caps; the leaflet is folded, vacuum-picked and placed in the carton; second small-flap tuck and big-flap closing finish the carton; cartons are output, with rejects auto-removed downstream.

Especificações técnicas

Especificações da variante: SED-30LZH-T

Especificações

Modelo
SED-30LZH-T
Capacidade de produção
40–70 cartons/min
Tensão
380V/220V 50Hz
Utilidades
380V/220V 50Hz; power 1.5 kW (each of blister and cartoner main motors) + 0.75 kW vacuum pump
Potência
1.5 kW
Pressão de ar
>=0.6 MPa

Características principais

Integrated blister + cartoner production line
Servo traction with ball-screw mechanism for visualised length/speed setting
PLC temperature control of preheat plates within ±5°C
Photo + mechanical detection of blister forming depth
Patented vial feeder with swinging-arm servo manipulator
Four-axis YAMAHA robot loading
Keyence vision inspection for missing vial / missing cap
Automatic leaflet feeding and folding
Automatic reject station for non-conforming cartons
Quick mould change with short mould production cycle
Speed: 40–70 cartons/min
Integrated line replacing two standalone machines
GMP-compliant for pharmaceutical use
All major electrical and mechanical components from German Siemens, Japan SMC/Yamaha, Keyence, Schneider, Becker — premium reliability
Suitable for both large-volume single-SKU and multi-SKU short runs
ISO 9001:2015 + CE certified, lifetime after-sales service
Random tooling set included

Aplicações

Vial blister + cartoning packaging
Pharmaceutical product cartoning
Food carton packaging
Cosmetics carton packaging

Setores

Farmacêutico
Food
Cosméticos

Marcas dos componentes

Siemens (Germany) – blister main motor 1.5 kW, cartoner main motor 1.5 kW, PLC S7-1200, I/O modules SM-1222/1223/1231/1232, inverters V20-1.5 kW, servo motors V90-0.4 kW (×3) & V90-0.75 kW (×1), servo drives, touchscreen KTP-1200
Becker (Germany) – vacuum pump 0.75 kW
Yamaha (Japan) – 4-axis robot YK500XG
Keyence (Japan) – vision system IV-G500CA
SMC (Japan) – vacuum solenoid valve DMB-DDAA01BA
Schneider (France) – breakers (4P-32A, 3P-10A, 1P-10A, 1P-6A), AC contactor N1210
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Conformidade

ISO 9001:2015
CE

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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