Início / Equipamentos / Misturador-granulador úmido de produção (≥200 L) / Wet Mixing Granulator — Granulation/Drying/Coating Production Line
SED-300SZ4-A
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SED-300SZ4-A
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SED-300SZ4-A — Granulation/Drying/Coating Production Line
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-300SZ4-A Granulation/Drying/Coating Production Line. Centred on a 300 L SS316L wet mixing granulator (100–120 kg/batch; 15 kW mixer 0–200 rpm; 5.5 kW cutter 0–2900 rpm; FESTO translation-lid cylinder + silicone airba
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Prazo de entrega
Consultar
Capacidade de produção
100–120 kg/batch
Como funciona
Powder raw material and adhesive are fully mixed at the bottom of the 300 L horizontal cylinder forming a humid soft mass; the 5.5 kW cutter crushes it at high speed into uniform granules. Granules are transferred via steel-wire hose to the SED-120GF4-A fluid bed dryer where HEPA-filtered steam-heated air fluidises the bed and evaporates moisture. The SED-400TSZL-A bowl lifter then tips the drying trolley, mills through sieved cutter, and transfers granules to the SED-150GB-A coater for film/sugar/dropping/slow-release coating inside a sealed negative-pressure drum.
Processo de funcionamento
1Powder raw material and adhesive are fully mixed at the bottom of the 300 L horizontal cylinder forming a humid soft mass; the 5.5 kW cutter crushes it at high speed into uniform granules.
2Granules are transferred via steel-wire hose to the SED-120GF4-A fluid bed dryer where HEPA-filtered steam-heated air fluidises the bed and evaporates moisture.
3The SED-400TSZL-A bowl lifter then tips the drying trolley, mills through sieved cutter, and transfers granules to the SED-150GB-A coater for film/sugar/dropping/slow-release coating inside a sealed negative-pressure drum.
Especificações técnicas
Especificações da variante: SED-300SZ4-A 300 L RMG (100–120 kg/batch)
Especificações
Modelo
SED-300SZ4-A
Capacidade de produção
100–120 kg/batch
Utilidades
Compressed air 0.4–0.6 MPa: RMG 0.9 m³/min; FBD 0.9 m³/min @ 0.6 MPa; coater compressed air; steam (FBD 80 m², coater 60 m²); 380–415 V/50 Hz/3 Phase; cleaning water 5–65°C.
Potência
20.5 kW
Pressão de ar
0.4-0.6 Mpa
Materiais
Materiais de contato
SS316L: RMG pot body, lid, stirring blade, cleaning ball, discharging device, cutting knife; mill grinding chamber, knife, sieves Φ6–Φ10 mm; FBD trolley, middle chamber δ=3 mm, negative feeding port Φ76; bowl lifter cover; coater rotary drum 150 kg, spray-gun frame, spray guns; CIP/coating drums. SS304: RMG cover, breather, cleaning ball, FBD bottom chamber δ=3 mm, top lift-down device, top chamber δ=3 mm, exhaust pipe/elbow δ=1.5 mm, lift-down device, coater main frame. Silicone rubber airbag seals; mushroom sealing 8 m on FBD.
Materiais do corpo
Q235B steel framework on RMG; stainless steel cabinets δ=1.5 mm; carbon-steel silencer.
Características principais
Contact surfaces: SS316L mirror polished Ra≤0.6 μm (inner), Ra≤0.8 μm (outer brushed)
Frame: Q235B steel; non-contact surfaces: SUS304
Translation lid mechanism with FESTO opening cylinder; silicone rubber airbag seal
Mixing motor 15 kW with integrated reducer; cutter 5.5 kW; both VFD-controlled (KEWO inverters)
Wet milling unit: 2 sieves (Φ6–Φ10 mm), 3 kW Jiangyin motor + KEWO inverter
Fluid-bed dryer: 420 L / 120 kg, 18.5 kW explosion-proof fan, 80 m² steam heater, FESTO cylinders
21 CFR Part 11 compliance on granulator and dryer: Siemens S7-1200 + 7″ TP, audit-trail printer, 5-level password
FESTO magnetic valves throughout granulator and dryer
Spray system: 30 L pneumatic insulation stirring tank + Leadfluid peristaltic pump + spray gun
Bowl lifter: 400 kg max lift, 4.95 kW total, hydraulic 2.2 kW gear pump, OMRON position switch
BGB coater: 3 Schlick spray guns, 60 m² steam, 2.2 kW explosion-proof blower + 7.5 kW exhaust fan, AirTAC pneumatics, F9 outlet filter, ≤65 dB silencer
CIP station: 300 L water tank, 2.2 kW HP pump, water 5–65°C
Cleaning balls and PE breather dust-removal device on granulator
Full RMG–FBD–coater turnkey line with 21 CFR Part 11 (S7-1200) and 5-level password — export-grade
Reduces adhesive use by 25% and shortens drying vs traditional granulators; 2 min dry-mix + 1–4 min granulating per batch (4–5× efficiency)
Explosion-proof fans on dryer and coater; FESTO pneumatics; Schneider electrics; Siemens motors/PLC/HMI throughout
Schlick spray guns (Germany) on coater for uniform atomisation; Leadfluid peristaltic pumps
60-day delivery FOB Shanghai; remote networking modules included for after-sales support
Aplicações
Wet granulation of pharmaceutical powders for tablet/capsule
Fluid-bed drying of granules and powders
Tablet/pellet/candy organic film, water-based, dropping, slow/controlled release pellet, sugar and chocolate coating
Setores
Farmacêutico
Food
Nutracêutico
Confeitaria
Marcas dos componentes
Pneumatic cylinders + magnetic valves (granulator, dryer, lifter, coater)
FESTO
Mixing motor 15 kW + cutting motor 5.5 kW + lifting/milling motors
Siemens
Inverters (granulator, dryer 18.5 kW, milling 3 kW, coater)
Schneider/KEWO
PLC (S7-1200) + 7" touch screen
Siemens
Other low-voltage electrics
Schneider
Coater spray guns (3 pcs)
Schlick
Coater peristaltic pump (T100/YZ1515)
Leadfluid
Granulator spray-system peristaltic pump
Leadfluid
Coater pneumatics
AirTAC
Bowl-lifter position switch
OMRON
Cutter reducer
Wuxi
Sealing (silicone rubber airbag)
silicone rubber
Mill motor 3 kW
Jiangyin
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GMP
21 CFR Part 11 (S7-1200 + 7" Siemens TP, audit trail with printer, 5-level password)
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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