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Início / Equipamentos / Misturador-granulador úmido de produção (≥200 L) / High-Speed Mixer Granulator — Granulation/Drying/Coating Production Line (High-Configuration)
SED-300SZ1-C
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SED-300SZ1-C
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SED-300SZ1-C — Granulation/Drying/Coating Production Line

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-300SZ1-C high-configuration granulation/drying/coating production line centred on a 300 L high-speed mixer-granulator with integrated mill, atomising spray system and 40 L liquid tank. Paired with SED-120GF-C fluid b

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Prazo de entrega
Consultar
Capacidade de produção
80–130 kg/batch

Como funciona

Raw material is charged via vacuum suction or manual loading. Inside the inverted-cone 300 L bowl the material is mixed with binder under the modified Burmakin-style impeller, producing circumferential, radial and axial flow for thorough blending. The multi-blade U-type cutter then shears the wet mass into dense, uniform spherical granules. Granules are transferred to the SED-120GF-C fluid bed where primary/intermediate/HEPA-filtered steam-heated air enters the fluidised bed to dry. After drying, the SED-120TSZ-C fixed-lift mill granulates and transfers product to the SED-500VH-C V-blender or IBC. The SED-150GB-C coater applies sugar or film coating in a sealed negative-pressure drum. The SED-CIP-C CIP station performs in-line cleaning of the entire line.

Processo de funcionamento
1Raw material is charged via vacuum suction or manual loading.
2Inside the inverted-cone 300 L bowl the material is mixed with binder under the modified Burmakin-style impeller, producing circumferential, radial and axial flow for thorough blending.
3The multi-blade U-type cutter then shears the wet mass into dense, uniform spherical granules.
4Granules are transferred to the SED-120GF-C fluid bed where primary/intermediate/HEPA-filtered steam-heated air enters the fluidised bed to dry.
5After drying, the SED-120TSZ-C fixed-lift mill granulates and transfers product to the SED-500VH-C V-blender or IBC.
6The SED-150GB-C coater applies sugar or film coating in a sealed negative-pressure drum.
7The SED-CIP-C CIP station performs in-line cleaning of the entire line.

Especificações técnicas

Especificações da variante: SED-300SZ1-C High-speed mixer-granulator (with mill + spray system + 40 L liquid tank)

Especificações

Modelo
SED-300SZ1-C
Capacidade de produção
80–130 kg/batch
Utilidades
Compressed air 0.4–0.6 MPa (granulator 0.9 m³/min, fluid bed 0.6 m³/min, coater 2.0 m³/min @ >0.6 MPa); Steam 3 kg pressure, 60 kg/h (fluid bed); 60 m² steam coater; Electrical supply (explosion-proof Siemens induced-draft fan 18.5 kW, CIP water tank 8 kW electric heater).
Potência
27.5 kW
Pressão de ar
0.4-0.6 MPa

Materiais

Materiais de contato
SUS316L: bowl body V=300 L δ=6 mm (internal/external polished), flat-top head δ=4 mm, binder-addition device, feed port Φ76, lid-opening device, main impeller, U-type cutter, discharge device, mill feed port δ=3 mm, triangular-section mill knives, sieves, binder tank 60 L, spray nozzle, fluid-bed drying drum δ=3 mm, agitation device, sampler, trolley cone Φ1200, coating drums Φ750/1000/1200, shovelling plates, discharge outlet. SS304: flange δ=15 mm, view port Φ102, CIP ball 1", exhaust port, motor cover δ=3 mm, housing, filter chamber δ=3 mm, bottom drum δ=2.5 mm, control cabinet δ=1.2 mm, mirror panel/side panels δ=1.5 mm, CIP spray gun, water manifold silicone rubber. Tempered glass: view-port with wiper Φ102.
Materiais do corpo
Q235-A cabinet frame; A3 channel-steel chassis/columns/hydraulic-unit base; SS304 structural-steel platform + SS304 diamond-plate 1.5 mm platform surface; No. 2 channel steel A3 belt-drive pulley support.

Características principais

Full line SS304/SS316L; all internal contact surfaces polished to Ra=0.8 μm; GMP compliant
Inverted-cone bowl with no dead angles; pneumatic quick-open lid (SMC SU63×250 cylinder)
Modified Burmakin-style impeller for circumferential/radial/axial material flow
Multi-blade U-type cutter: high shear, fast granulation, good particle quality; high/low speed switchable
Axial shaft seal prevents lubricant contamination of product
Spray system: two-fluid Φ3 mm nozzle (stainless) + Lefu BT-600 peristaltic pump + 40 L jacketed binder tank
Wet mill: Φ10 mm round/square holes (wet granulation), triangular-section knives, 2.2 kW Siemens motor
Fluid bed: 420 L / 120 kg/batch, 60 m² steam heater, 18.5 kW explosion-proof induced-draft fan, ≤75 dB
Minimum product moisture 0.5%; material yield ≥99%
Siemens 7″ touchscreen + PLC (electronic signature) + Schneider electrics + SMC pneumatics + Santak UPS + Weihang printer
Coater SED-150GB-C: Φ750/1000/1200 mm drums, Japanese Iwata spray guns
CIP station SED-CIP-C: 200 L water tank, 8 kW electric heating, Nanfang 2.2 kW pressure pump
Wet granulation → fluid-bed drying → milling → blending → coating turnkey production line
Electronic-signature PLC + electronic print records; meets Chinese/European GMP requirements
Full line Siemens + Schneider + SMC core components
Fixed-lift mill raises/lowers to any height for sealed, dust-free transfer
Coating process entirely under negative pressure — no powder or dust dispersion

Aplicações

Granule production for tablet compression
Granule production for capsule filling
Sugar coating / aqueous film coating / organic film coating of Chinese and Western medicine tablets
Pellet coating
Granulation in chemical, food, and agrochemical industries

Setores

Farmacêutico
Food
Chemical
Agrochemical

Marcas dos componentes

Mixer motor 22 kW + VFD
Siemens
Cutter motor 5.5 kW + VFD
Siemens
Mill motor 2.2 kW + VFD
Siemens
PLC (electronic signature) / 7″ touchscreen
Siemens
Electrical components
Schneider
Pneumatic components + discharge cylinder SC50×175 + lid cylinder SU63×250
SMC
Bowl lid silicone seal
Changzhou Richeng Rubber
View-port glass Φ102
Changzhou Lingfeng
Peristaltic pump BT-600 + tubing No. 17 / No. 300
Hebei Lefu
Coater spray guns
Iwata (Japan)
Draft fan/blower/fan motors (explosion-proof 18.5/5.5/1.5 kW)
Suyang Aota + Siemens motors
Steam heat-exchanger 60 m²
Wuxi Jinguan
Temperature sensor PT100
Shanghai Yuyang
UPS power supply
Santak
Label printer
Weihang
CIP pressure pump 2.2 kW
Nanfang
Casters Φ125
Zhejiang/Changzhou
Spotlight Φ102
Zhejiang
CIP cleaning nozzle
Nanjing Jinkou
SED
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Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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Contato comercial · WhatsApp
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