SED-300RZ-N
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SED-300RZ-N
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SED-300RZ-N — Vacuum Emulsifier
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SED-300RZ-N vacuum lower-homogenizer hydraulic-lifting emulsifier (steam-heated). 300 L main pot (360 L design), triple-layer 316L/304/304 mirror-polished GMP build. Frame-type wall-scraping mixer (3 kW, 0–63 rpm VFD, PT
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Como funciona
Pre-melt tanks (240 L water-phase: 1.5 kW disperser; 150 L oil-phase: 0.37 kW disperser) prepare phases under steam-jacket heat (Chint temp control, auto-thermostat) with Burgmann mechanical seals; phases vacuum-fed via main pot (vacuum down to –0.095 MPa). In the 300 L jacketed main pot, the bi-directional frame-type wall-scraping mixer (3 kW, 0–63 rpm VFD, SUS316L paddles 8 mm thick, PTFE scraper, Burgmann 63 mm mechanical seal) keeps fluid moving while the bottom inner-circulation shear homogenizer (7.5 kW, 0–3000 rpm VFD, SUS316L, Ø130 mm, 2 µm fineness, Burgmann double-face 63 mm seal) emulsifies the product. Hydraulic system (2.2 kW) raises pot lid for cleaning. Discharge via compressed-air positive pressure or manual hand-crank tilt. 11 safety interlocks prevent unsafe operation. PLC + touch screen (3C-certified independent cabinet, Omron contactors/relays, Schneider temperature control).
Processo de funcionamento
1Pre-melt tanks (240 L water-phase: 1.5 kW disperser; 150 L oil-phase: 0.37 kW disperser) prepare phases under steam-jacket heat (Chint temp control, auto-thermostat) with Burgmann mechanical seals; phases vacuum-fed via main pot (vacuum down to –0.095 MPa).
2In the 300 L jacketed main pot, the bi-directional frame-type wall-scraping mixer (3 kW, 0–63 rpm VFD, SUS316L paddles 8 mm thick, PTFE scraper, Burgmann 63 mm mechanical seal) keeps fluid moving while the bottom inner-circulation shear homogenizer (7.5 kW, 0–3000 rpm VFD, SUS316L, Ø130 mm, 2 µm fineness, Burgmann double-face 63 mm seal) emulsifies the product.
3Hydraulic system (2.2 kW) raises pot lid for cleaning.
4Discharge via compressed-air positive pressure or manual hand-crank tilt.
511 safety interlocks prevent unsafe operation.
6PLC + touch screen (3C-certified independent cabinet, Omron contactors/relays, Schneider temperature control).
Especificações técnicas
Especificações da variante: SED-300RZ-N SED-300RZ-N
Especificações
Modelo
SED-300RZ-N
Tensão
380V/50Hz
Potência
16.4 kW
Materiais
Materiais de contato
SUS316L (inner pot 5 mm, mixer paddles 8 mm, PTFE scraper, homogenizer Ø130 mm rotor/stator); SUS316L (pre-melt tank inner paddles); food-grade SUS304 (piping)
Materiais do corpo
SUS316L 5 mm inner / SUS304 5 mm jacket / SUS304 3 mm outer (mirror polish); SUS304 1.5 mm external cladding; SS platform and frame
Características principais
Triple-layer mirror-polished pot: SUS316L 5 mm inner / SUS304 5 mm jacket / SUS304 3 mm outer (360 L design, 300 L working)
Frame-type wall-scraping mixer: 3 kW, 0–63 rpm VFD, SUS316L paddles 8 mm, PTFE scraper, Burgmann 63 mm mechanical seal
Bottom inner-circulation shear homogenizer: 7.5 kW, 0–3000 rpm VFD, SUS316L Ø130 mm, CNC one-piece rotor/stator, 2 µm shear fineness, Burgmann double-face 63 mm seal
Bottom homogenizer offset, bottom discharge valve centered — 100% pot drain
Twin pre-melt tanks: 240 L water-phase (1.5 kW, Delta VFD) + 150 L oil-phase (0.37 kW, Delta VFD), SUS316L/304 three-layer, Burgmann seals
Vacuum system: 2.2 kW water-ring pump (Zibo, Shandong), –0.095 MPa, SS vacuum piping with filter, check valve, pneumatic butterfly valve
Hydraulic lifting & tilt: 2.2 kW hydraulic unit; manual hand-crank tilt discharge
Steam-jacket heating + tap-water jacket cooling
PLC + touch screen control: 3C-certified independent cabinet, Omron contactors/relays/breakers, Schneider temperature control (±2 °C accuracy)
Delta inverters (5.5 kW for mixer, 11 kW for homogenizer)
External cladding SUS304 1.5 mm; SS frame and platform
11 safety interlocks (vacuum lock, lid lock, tilt interlock, overload auto-stop, steam pressure auto-drain, cooling pressure auto-drain, lid travel alarm, e-stop, bilingual safety labels)
Bottom homogenizer offset + bottom discharge valve centered — 100% complete pot drain (competitor weakness addressed)
CNC one-piece homogenizer rotor/stator for consistent particle size (vs. competitors' welded multi-piece)
Burgmann (Germany) mechanical seals with dedicated observation port for early leak detection
ABB or Siemens premium motors (genuine, not refurbished/relabeled)
Genuine Delta inverters (not relabeled Coken/Delta copies)
Food-grade (not engineering-grade) SUS304 stainless piping throughout
Tank rim fully welded — no drip-through to platform below
10+ year structural service life; 1-year warranty, lifetime service
Aplicações
Cosmetic creams, lotions, ointments
Pharmaceutical emulsions
Sauces and viscous foods
Sterile / GMP-compliant emulsification
Setores
Cosméticos
Farmacêutico
Food
API
Marcas dos componentes
Mixer motor / homogenizer motor
ABB or Siemens
Inverter (mixer 5.5 kW; homogenizer 11 kW)
Delta
Mechanical seals (all)
Burgmann
Vacuum pump
Control electrical components (contactors, breakers, relays)
Omron
Temperature controller
Schneider
SED
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Conformidade
GMP-compliant build
3C certification (independent control cabinet)
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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