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Início / Equipamentos / Inspecionadora automática por visão artificial e iluminação (série QYDJ) / Intelligent Fully-Automatic Light Inspection Machine (SED-300QYDJ-B)
SED-300QYDJ-B
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SED-300QYDJ-B
SED · SED-300QYDJ-B · Em destaque

SED-300QYDJ-B — Intelligent Fully-Automatic Light Inspection Machine

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-300QYDJ-B intelligent fully-automatic light-inspection machine for 1–20 mL vials. Detects visible foreign matter (glass shards, metal fragments, fibers, hair, white spots/blocks ≥40 μm), fill volume errors, empty bot

Prazo de entrega
Consultar
Capacidade de produção
220 frascos/min

Como funciona

Vials enter on the inlet mesh belt and are transferred by the inlet feed screw onto the rotary inspection turret. Each station spins the vial at high speed and then a patented brake instantly stops the bottle while liquid inside continues to swirl, lifting any foreign matter. Multiple LED light sources illuminate the bottle from different angles while six 1280×1024 / 90 fps industrial cameras capture image sequences. The proprietary image-processing algorithm compares frames to detect particles ≥40 μm, fill-level errors, empty bottles and crimp defects across three independent inspection channels. After inspection vials transfer to the outlet star wheel and outlet feed screw; the rejector diverts non-conforming vials to a separate tray. A British TRIO motion controller orchestrates servo timing; an Advantech industrial PC with three-tier password protection logs every batch.

Processo de funcionamento
1Vials enter on the inlet mesh belt and are transferred by the inlet feed screw onto the rotary inspection turret.
2Each station spins the vial at high speed and then a patented brake instantly stops the bottle while liquid inside continues to swirl, lifting any foreign matter.
3Multiple LED light sources illuminate the bottle from different angles while six 1280×1024 / 90 fps industrial cameras capture image sequences.
4The proprietary image-processing algorithm compares frames to detect particles ≥40 μm, fill-level errors, empty bottles and crimp defects across three independent inspection channels.
5After inspection vials transfer to the outlet star wheel and outlet feed screw; the rejector diverts non-conforming vials to a separate tray.
6A British TRIO motion controller orchestrates servo timing; an Advantech industrial PC with three-tier password protection logs every batch.

Especificações técnicas

Especificações da variante: SED-300QYDJ-B

Especificações

Modelo
SED-300QYDJ-B
Capacidade de produção
220 frascos/min
Tensão
AC 380V 50Hz
Potência
4.3 kW

Dimensões

Comprimento
2270 mm
Largura
1920 mm
Altura
2180 mm
Peso
1800 kg

Materiais

Materiais de contato
SUS304 inspection turret, in/out feed-screw and centrifugal components; imported POM star wheels; abrasion-resistant rubber brake pads; 304 stainless and bearing steel pressure heads
Materiais do corpo
SUS304 housings; 45# steel and 6061 aluminum on swing arm and main drive; gear-steel hardened gears

Características principais

Six 1280×1024 / 90 fps industrial cameras with 16 mm lenses
Six DC24V LED light sources with two AC220V controllers (Shanghai Weilang)
British TRIO motion controller with 32-channel I/O module
Advantech industrial PC + 17-inch Dell monitor + Contec/Lianrui frame grabbers
Patented instantaneous brake mechanism stops bottle but lets liquid continue rotating
Three-channel detection with low miss rate, sensitivity adjustable
Detects ≥40 μm particles, fill volume, empty bottles and capping defects
Knapp quality-factor ratio >1 (outperforms manual inspection)
Stores ≥50 product recipes and one month of operating data; auditable, exportable, printable
Three-tier password protection prevents parameter tampering
Auto reject mechanism separates good vs bad vials to dedicated trays
Reserved communication interface for remote monitoring/diagnostics
Failed-image storage for online review and process tuning
Average breakage rate ≤1/10,000
Noise ≤75 dB at 1 m no-load
Quick-change tooling adapts 1–20 mL vials
220 vials/min on 10 mL basis with 100% inspection coverage
Patented brake-and-image method finds ≥40 μm contamination far beyond manual inspection
Top-tier components: Panasonic servos, NSK bearings, TRIO controller, Advantech IPC, Siemens contactors, IDEC/Omron switches, Mean Well power, Keyence sensors
Knapp factor >1 — qualifies as compliant with regulator-recognized AVI process
Stores 50+ recipes; remote diagnostics and free remote technical support reserved

Aplicações

Automated 100% inspection of injectable vials for visible foreign matter
Detection of fill-volume errors, empty bottles and capping defects post-fill
Replacement / augmentation of manual visual inspection lines

Setores

Pharmaceutical injectables / sterile filling
Vaccines
Biopharmaceuticals

Marcas dos componentes

Motion controller (3 axis + I/O module)
TRIO
Industrial PC
Advantech
Monitor (17-inch)
Dell
Computer board
Contec
Frame grabber
Lianrui
Photoelectric counter sensor
Keyence
Centrifugal-spin bearings
NSK
Spindle bearings
Harbin Bearing
Servo motors and drives (swing arm 1.5 kW, main 1 kW, centrifugal 0.75 kW ×3, divider 0.4 kW)
Panasonic
Reducer (swing arm and bottle-divider)
Neugart
Reducer (main drive)
Shanghai Jinggeng
Switching power supply
Mean Well
Contactor
Siemens
Push buttons / safety switches
IDEC / Omron
Light source / controller
Shanghai Weilang
Impressora
Beijing Weihuang
SED
Fale com SED Sales Team
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Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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SED
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Contato comercial · WhatsApp
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