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Accueil / Équipements / Machine automatique d’inspection éclairée par vision industrielle (série QYDJ) / Intelligent Fully-Automatic Light Inspection Machine (SED-300QYDJ-B)
SED-300QYDJ-B
Sur devis
SED-300QYDJ-B
SED · SED-300QYDJ-B · En vedette

SED-300QYDJ-B — Intelligent Fully-Automatic Light Inspection Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-300QYDJ-B intelligent fully-automatic light-inspection machine for 1–20 mL vials. Detects visible foreign matter (glass shards, metal fragments, fibers, hair, white spots/blocks ≥40 μm), fill volume errors, empty bot

Délai de livraison
Sur devis
Cadence
220 flacons/min

Fonctionnement

Vials enter on the inlet mesh belt and are transferred by the inlet feed screw onto the rotary inspection turret. Each station spins the vial at high speed and then a patented brake instantly stops the bottle while liquid inside continues to swirl, lifting any foreign matter. Multiple LED light sources illuminate the bottle from different angles while six 1280×1024 / 90 fps industrial cameras capture image sequences. The proprietary image-processing algorithm compares frames to detect particles ≥40 μm, fill-level errors, empty bottles and crimp defects across three independent inspection channels. After inspection vials transfer to the outlet star wheel and outlet feed screw; the rejector diverts non-conforming vials to a separate tray. A British TRIO motion controller orchestrates servo timing; an Advantech industrial PC with three-tier password protection logs every batch.

Processus de fonctionnement
1Vials enter on the inlet mesh belt and are transferred by the inlet feed screw onto the rotary inspection turret.
2Each station spins the vial at high speed and then a patented brake instantly stops the bottle while liquid inside continues to swirl, lifting any foreign matter.
3Multiple LED light sources illuminate the bottle from different angles while six 1280×1024 / 90 fps industrial cameras capture image sequences.
4The proprietary image-processing algorithm compares frames to detect particles ≥40 μm, fill-level errors, empty bottles and crimp defects across three independent inspection channels.
5After inspection vials transfer to the outlet star wheel and outlet feed screw; the rejector diverts non-conforming vials to a separate tray.
6A British TRIO motion controller orchestrates servo timing; an Advantech industrial PC with three-tier password protection logs every batch.

Caractéristiques techniques

Caractéristiques de la variante : SED-300QYDJ-B

Caractéristiques

Modèle
SED-300QYDJ-B
Cadence
220 flacons/min
Tension
AC 380V 50Hz
Puissance
4.3 kW

Dimensions

Longueur
2270 mm
Largeur
1920 mm
Hauteur
2180 mm
Poids
1800 kg

Matériaux

Matériaux en contact
SUS304 inspection turret, in/out feed-screw and centrifugal components; imported POM star wheels; abrasion-resistant rubber brake pads; 304 stainless and bearing steel pressure heads
Matériaux du bâti
SUS304 housings; 45# steel and 6061 aluminum on swing arm and main drive; gear-steel hardened gears

Caractéristiques principales

Six 1280×1024 / 90 fps industrial cameras with 16 mm lenses
Six DC24V LED light sources with two AC220V controllers (Shanghai Weilang)
British TRIO motion controller with 32-channel I/O module
Advantech industrial PC + 17-inch Dell monitor + Contec/Lianrui frame grabbers
Patented instantaneous brake mechanism stops bottle but lets liquid continue rotating
Three-channel detection with low miss rate, sensitivity adjustable
Detects ≥40 μm particles, fill volume, empty bottles and capping defects
Knapp quality-factor ratio >1 (outperforms manual inspection)
Stores ≥50 product recipes and one month of operating data; auditable, exportable, printable
Three-tier password protection prevents parameter tampering
Auto reject mechanism separates good vs bad vials to dedicated trays
Reserved communication interface for remote monitoring/diagnostics
Failed-image storage for online review and process tuning
Average breakage rate ≤1/10,000
Noise ≤75 dB at 1 m no-load
Quick-change tooling adapts 1–20 mL vials
220 vials/min on 10 mL basis with 100% inspection coverage
Patented brake-and-image method finds ≥40 μm contamination far beyond manual inspection
Top-tier components: Panasonic servos, NSK bearings, TRIO controller, Advantech IPC, Siemens contactors, IDEC/Omron switches, Mean Well power, Keyence sensors
Knapp factor >1 — qualifies as compliant with regulator-recognized AVI process
Stores 50+ recipes; remote diagnostics and free remote technical support reserved

Applications

Automated 100% inspection of injectable vials for visible foreign matter
Detection of fill-volume errors, empty bottles and capping defects post-fill
Replacement / augmentation of manual visual inspection lines

Secteurs

Pharmaceutical injectables / sterile filling
Vaccines
Biopharmaceuticals

Marques des composants

Motion controller (3 axis + I/O module)
TRIO
Industrial PC
Advantech
Monitor (17-inch)
Dell
Computer board
Contec
Frame grabber
Lianrui
Photoelectric counter sensor
Keyence
Centrifugal-spin bearings
NSK
Spindle bearings
Harbin Bearing
Servo motors and drives (swing arm 1.5 kW, main 1 kW, centrifugal 0.75 kW ×3, divider 0.4 kW)
Panasonic
Reducer (swing arm and bottle-divider)
Neugart
Reducer (main drive)
Shanghai Jinggeng
Switching power supply
Mean Well
Contactor
Siemens
Push buttons / safety switches
IDEC / Omron
Light source / controller
Shanghai Weilang
Imprimante
Beijing Weihuang
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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SED
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