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Início / Equipamentos / Secador centrífugo industrial de grande capacidade (≥100 kg/h) / SED-PG Centrifugal Spray Dryer (300 kg/h, Non-Standard Enlarged) — SED-300PG-T
SED-300PG-T
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SED-300PG-T
SED · SED-300PG-T · Em destaque

SED-300PG-T

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-300PG-T centrifugal spray dryer (non-standard enlarged variant). Continuous spray-drying machine with ≥300 kg/h water evaporation capacity using a Φ4 m × 9 m main drying tower; gas-fired hot-air furnace, 180-230°C dr

Prazo de entrega
Consultar
Capacidade de produção
255–315 kg/h water evaporation

Como funciona

Ambient air is filtered (8 m² polyester non-woven filter), blown by the supply fan (4-72 5A, 15 kW VFD, 2900 rpm, 7728-15455 m³/h, 3187-2019 Pa) through a gas-fired 800,000 kcal hot-air furnace (carbon steel) and delivered through a hot-air distributor at the tower top. Material is pumped from a screw feed pump (304 SS, 2.2 kW VFD) into a high-speed centrifugal atomiser at the tower top; the atomiser breaks the slurry into fine droplets that exchange heat with the hot air, evaporating moisture in 5-8 seconds. Most of the dry product falls to the tower bottom and is discharged via a 5 L air-lock unloader (0.75 kW). Fines are captured by two stages of cyclone separators (XF-950 mm + XF-750 mm, 304 SS 2 mm) and a wet scrubber (Φ1500 mm 304 SS with PP pall rings), and exhaust is pulled by an induced-draft fan (9-26 5.6A, 30 kW VFD, 7766-9500 m³/h, 7218-6527 Pa). The whole system runs under slight negative pressure. Six SK-60 cast-aluminium pneumatic hammers on the tower cone dislodge wall buildup so product does not over-bake.

Processo de funcionamento
1Ambient air is filtered (8 m² polyester non-woven filter), blown by the supply fan (4-72 5A, 15 kW VFD, 2900 rpm, 7728-15455 m³/h, 3187-2019 Pa) through a gas-fired 800,000 kcal hot-air furnace (carbon steel) and delivered through a hot-air distributor at the tower top.
2Material is pumped from a screw feed pump (304 SS, 2.2 kW VFD) into a high-speed centrifugal atomiser at the tower top; the atomiser breaks the slurry into fine droplets that exchange heat with the hot air, evaporating moisture in 5-8 seconds.
3Most of the dry product falls to the tower bottom and is discharged via a 5 L air-lock unloader (0.75 kW).
4Fines are captured by two stages of cyclone separators (XF-950 mm + XF-750 mm, 304 SS 2 mm) and a wet scrubber (Φ1500 mm 304 SS with PP pall rings), and exhaust is pulled by an induced-draft fan (9-26 5.6A, 30 kW VFD, 7766-9500 m³/h, 7218-6527 Pa).
5The whole system runs under slight negative pressure.
6Six SK-60 cast-aluminium pneumatic hammers on the tower cone dislodge wall buildup so product does not over-bake.

Especificações técnicas

Especificações da variante: SED-300PG-T

Especificações

Modelo
SED-300PG-T
Capacidade de produção
255–315 kg/h water evaporation
Potência
45.75 kW

Materiais

Materiais de contato
304 stainless steel (3 mm mirror inner, 1.5 mm brushed outer); 304 stainless feed piping, atomiser, hot-air distributor; Φ500 mm connecting ducts 304 SS 2 mm; Φ650 mm exhaust duct 304 SS 2 mm
Materiais do corpo
Carbon steel gas furnace and frame; 800 m² carbon-steel aluminium-finned heat exchanger; 304 stainless drying tower; silicate-aluminate insulation; powder-coated carbon steel control cabinet

Características principais

Continuous centrifugal-atomiser spray drying
Non-standard enlarged Φ4 × 9 m main drying tower (304 SS, 3 mm mirror inner / 1.5 mm brushed outer, silicate-aluminate insulation)
Gas-fired 800,000 kcal hot-air furnace, 180-230°C drying air
5-8 second mean drying time, slight negative-pressure operation
Two-stage cyclone separation (XF-950 mm + XF-750 mm) plus Φ1500 mm wet scrubber (PP pall rings)
Six SK-60 cast-aluminium pneumatic hammers on tower cone reduce wall buildup
Variable-frequency drives on supply fan (15 kW), induced-draft fan (30 kW), atomiser (4 kW) and feed pump (2.2 kW)
Product-contact parts in 304 stainless (3 mm mirror inner / 1.5 mm brushed outer, silicate-aluminate insulation)
Inlet temperature auto-control with over-temperature alarm
Soft-start of supply and induced-draft fans
800 m² carbon-steel aluminium-finned radiator heat exchanger
≥300 kg/h water evaporation in a single tower
Produces uniform colour, good solubility and free-flowing powder
Sanitary 304 SS construction throughout product-contact zone
Cyclone + wet scrubber emission control with pneumatic anti-stick hammers

Aplicações

Continuous spray drying of liquid feeds into powder
Producing instant powders with controlled particle size and colour
Drying heat-sensitive slurries via short-residence atomisation

Setores

Pharmaceutical drying
Food and beverage powders
Chemical / fine chemical drying
Daily chemicals

Marcas dos componentes

Electrical control / instruments
Chint
Supply fan
4-72 5A (15 kW VFD)
Induced-draft fan
9-26 5.6A (30 kW VFD)
Centrifugal atomiser
SED-300PG-T (4 kW VFD)
Pneumatic hammers (6 pcs)
SK-60 cast aluminium
Air filter
Polyester non-woven, 8 m²
SED
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Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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