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Inicio / Equipos / Secador centrífugo industrial de gran capacidad (≥100 kg/h) / SED-PG Centrifugal Spray Dryer (300 kg/h, Non-Standard Enlarged) — SED-300PG-T
SED-300PG-T
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SED-300PG-T
SED · SED-300PG-T · Destacado

SED-300PG-T

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SED-300PG-T centrifugal spray dryer (non-standard enlarged variant). Continuous spray-drying machine with ≥300 kg/h water evaporation capacity using a Φ4 m × 9 m main drying tower; gas-fired hot-air furnace, 180-230°C dr

Plazo de entrega
Consultar
Capacidad de producción
255–315 kg/h water evaporation

Funcionamiento

Ambient air is filtered (8 m² polyester non-woven filter), blown by the supply fan (4-72 5A, 15 kW VFD, 2900 rpm, 7728-15455 m³/h, 3187-2019 Pa) through a gas-fired 800,000 kcal hot-air furnace (carbon steel) and delivered through a hot-air distributor at the tower top. Material is pumped from a screw feed pump (304 SS, 2.2 kW VFD) into a high-speed centrifugal atomiser at the tower top; the atomiser breaks the slurry into fine droplets that exchange heat with the hot air, evaporating moisture in 5-8 seconds. Most of the dry product falls to the tower bottom and is discharged via a 5 L air-lock unloader (0.75 kW). Fines are captured by two stages of cyclone separators (XF-950 mm + XF-750 mm, 304 SS 2 mm) and a wet scrubber (Φ1500 mm 304 SS with PP pall rings), and exhaust is pulled by an induced-draft fan (9-26 5.6A, 30 kW VFD, 7766-9500 m³/h, 7218-6527 Pa). The whole system runs under slight negative pressure. Six SK-60 cast-aluminium pneumatic hammers on the tower cone dislodge wall buildup so product does not over-bake.

Proceso de funcionamiento
1Ambient air is filtered (8 m² polyester non-woven filter), blown by the supply fan (4-72 5A, 15 kW VFD, 2900 rpm, 7728-15455 m³/h, 3187-2019 Pa) through a gas-fired 800,000 kcal hot-air furnace (carbon steel) and delivered through a hot-air distributor at the tower top.
2Material is pumped from a screw feed pump (304 SS, 2.2 kW VFD) into a high-speed centrifugal atomiser at the tower top; the atomiser breaks the slurry into fine droplets that exchange heat with the hot air, evaporating moisture in 5-8 seconds.
3Most of the dry product falls to the tower bottom and is discharged via a 5 L air-lock unloader (0.75 kW).
4Fines are captured by two stages of cyclone separators (XF-950 mm + XF-750 mm, 304 SS 2 mm) and a wet scrubber (Φ1500 mm 304 SS with PP pall rings), and exhaust is pulled by an induced-draft fan (9-26 5.6A, 30 kW VFD, 7766-9500 m³/h, 7218-6527 Pa).
5The whole system runs under slight negative pressure.
6Six SK-60 cast-aluminium pneumatic hammers on the tower cone dislodge wall buildup so product does not over-bake.

Especificaciones técnicas

Especificaciones de la variante: SED-300PG-T

Especificaciones

Modelo
SED-300PG-T
Capacidad de producción
255–315 kg/h water evaporation
Potencia
45.75 kW

Materiales

Materiales en contacto
304 stainless steel (3 mm mirror inner, 1.5 mm brushed outer); 304 stainless feed piping, atomiser, hot-air distributor; Φ500 mm connecting ducts 304 SS 2 mm; Φ650 mm exhaust duct 304 SS 2 mm
Materiales del cuerpo
Carbon steel gas furnace and frame; 800 m² carbon-steel aluminium-finned heat exchanger; 304 stainless drying tower; silicate-aluminate insulation; powder-coated carbon steel control cabinet

Características principales

Continuous centrifugal-atomiser spray drying
Non-standard enlarged Φ4 × 9 m main drying tower (304 SS, 3 mm mirror inner / 1.5 mm brushed outer, silicate-aluminate insulation)
Gas-fired 800,000 kcal hot-air furnace, 180-230°C drying air
5-8 second mean drying time, slight negative-pressure operation
Two-stage cyclone separation (XF-950 mm + XF-750 mm) plus Φ1500 mm wet scrubber (PP pall rings)
Six SK-60 cast-aluminium pneumatic hammers on tower cone reduce wall buildup
Variable-frequency drives on supply fan (15 kW), induced-draft fan (30 kW), atomiser (4 kW) and feed pump (2.2 kW)
Product-contact parts in 304 stainless (3 mm mirror inner / 1.5 mm brushed outer, silicate-aluminate insulation)
Inlet temperature auto-control with over-temperature alarm
Soft-start of supply and induced-draft fans
800 m² carbon-steel aluminium-finned radiator heat exchanger
≥300 kg/h water evaporation in a single tower
Produces uniform colour, good solubility and free-flowing powder
Sanitary 304 SS construction throughout product-contact zone
Cyclone + wet scrubber emission control with pneumatic anti-stick hammers

Aplicaciones

Continuous spray drying of liquid feeds into powder
Producing instant powders with controlled particle size and colour
Drying heat-sensitive slurries via short-residence atomisation

Sectores

Pharmaceutical drying
Food and beverage powders
Chemical / fine chemical drying
Daily chemicals

Marcas de componentes

Electrical control / instruments
Chint
Supply fan
4-72 5A (15 kW VFD)
Induced-draft fan
9-26 5.6A (30 kW VFD)
Centrifugal atomiser
SED-300PG-T (4 kW VFD)
Pneumatic hammers (6 pcs)
SK-60 cast aluminium
Air filter
Polyester non-woven, 8 m²
SED
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Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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