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SED-300CZQ-Q
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SED-300CZQ-Q
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SED-300CZQ-Q — Pharmaceutical Water Equipment - Pure Steam Generator
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SED-300CZQ-Q Pure Steam Generator: a complete pure-steam plant comprising evaporator, preheater, buffer tank, condenser and connecting pipework. Controls: 10" MCGS color touch screen with three-tier password management (
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Como funciona
Pre-heater raises raw water (purified water) temperature; the heated water enters the evaporator where industrial steam on the shell side vaporizes it; vapor is separated and routed through a buffer tank for stable output as pure (clean) steam; a sample condenser cools an aliquot of pure steam for in-line conductivity, temperature and pressure verification. Honeywell proportional valve maintains a constant inlet steam pressure; pneumatic angle-seat valves on outlet, sample, cooling-water and concentrated-water lines are coordinated by the Siemens PLC.
Processo de funcionamento
1Pre-heater raises raw water (purified water) temperature; the heated water enters the evaporator where industrial steam on the shell side vaporizes it; vapor is separated and routed through a buffer tank for stable output as pure (clean) steam; a sample condenser cools an aliquot of pure steam for in-line conductivity, temperature and pressure verification.
2Honeywell proportional valve maintains a constant inlet steam pressure; pneumatic angle-seat valves on outlet, sample, cooling-water and concentrated-water lines are coordinated by the Siemens PLC.
Especificações técnicas
Especificações da variante: SED-300CZQ-Q
Especificações
Modelo
SED-300CZQ-Q
Utilidades
Industrial steam (DN50 shutoff line); purified water feed; compressed air (with K6 low-pressure alarm and AW20-02 filter); cooling water for condenser; 380V/50Hz electrical supply
Detalhes de conformidade
Low-voltage switchgear conforms to GB5226.1-2008/IEC60204-1:2005, GB/T4026-2004/IEC60445:1999, GB4208-2008/IEC60529:2001, GB/T4728.1-2005/IEC60617, GB/T4728.2-2005/IEC60617, GB/T 22764.1-2008.
Materiais
Materiais de contato
Sanitary process train (evaporator, preheater, buffer tank, condenser) in SUS316L typical for pharmaceutical pure-steam service; 06Cr19Ni10 (SUS304) stainless steel wireway and control cabinet
Materiais do corpo
06Cr19Ni10 (SUS304) brushed stainless steel control box; SUS304 wireway
Características principais
Siemens S7-200 PLC (6ES7 214-2BD23-0XB8) with analog and Profibus-DP modules
10" MCGS color HMI with 3-tier password protection (operator / maintenance / system admin)
Xiamen Kehao SR10006 paperless recorder, tamper-proof history, printable
Honeywell DN50 proportional valve for closed-loop steam pressure regulation
Spirax Sarco shut-off (DN50), Y-strainer (DN50) and steam trap (DN20) on industrial-steam line
On-line conductivity (Shanghai Chengci transmitter + electrode + PEKA cable), temperature and diaphragm pressure transmitters on clean steam
Pneumatic angle-seat valves on all process lines (DN15, DN40)
Schneider Electric low-voltage switchgear (Vario load switch, C65N D-curve, TeSys, XB2)
Weidmüller intermediate relays (DRM270024LD+FS2CO) and aviation connectors (HDC-KIT-HE)
Mean Well S-100-24 DC power supply
Signal isolators (Guangzhou Xitai) and fuses (RT18-32)
06Cr19Ni10 (SUS304) brushed stainless steel control cabinet and wireway
End-to-end Siemens + Schneider + Spirax Sarco + Honeywell component package
Closed-loop steam-pressure control via Honeywell proportional valve
Three-tier HMI access control aligned to GMP audit needs
Tamper-proof traceable data recording via SR10006 paperless recorder
Aplicações
Pure steam supply for pharmaceutical sterilization (SIP)
Pure steam supply to autoclaves and freeze dryers
Process steam in injectables / sterile manufacturing
Setores
Pharmaceutical (injectables)
Biotecnologia
Sterile manufacturing
Marcas dos componentes
Touch screen HMI (10")
MCGS
PLC (S7-200, 6ES7 214-2BD23-0XB8)
Siemens
Analog input module (6ES7 231-0HC22-0XA8) × 2
Siemens
Profibus-DP module (6ES7 277-0AA22-0XA0)
Siemens
Paperless recorder (SR10006)
Xiamen Kehao
Load switch (Vario), breakers (C65N D), contactors/relays (TeSys), buttons/indicators (XB2)
Schneider Electric
DC power supply (S-100-24)
Mean Well
Intermediate relays (DRM270024LD+FS2CO) / aviation connectors (HDC-KIT-HE 24.130)
Weidmüller
Signal isolators × 4
Guangzhou Xitai
Fuses (RT18-32) × 2
Wenzhou Chifeng
Fan (100FZY8-S) × 2
Suzhou Dianxun
Industrial steam shut-off (DN50) / Y-strainer (DN50) / steam trap (DN20)
Spirax Sarco
DN50 proportional valve
Honeywell
Pneumatic angle-seat valves (DN15, DN40)
Wenzhou Xintu
Solenoid valve manifolds (valve islands), AW20-02 air filter
Airtac
Pressure controller (K6)
FNC (Korea)
Conductivity transmitter, electrode + PEKA cable
Shanghai Chengci
Pressure transmitter / diaphragm pressure transmitter / temperature sensor
Shanghai Gongyi
Liquid level controller
Nanjing Huixun
Safety valve (DN20)
Zhejiang Nanyi
Pressure gauge (0–1 MPa)
Yuyao Zhenxing
Buzzer
Chint
SED
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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