Início / Equipamentos / Linha de envase e selagem com folha de alumínio / PE Bottle Aluminum Foil Filling Line
SED-3000LGFX-X
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SED-3000LGFX-X
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SED-3000LGFX-X — PE Bottle Aluminum Foil Filling Line
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-3000LGFX-X is a complete PE-bottle aluminum-foil filling line rated at 3000 bottles/hour (500 mL basis). The line integrates: (1) an automatic cap elevator/orienter, (2) an in-line cap sterilization/wash tunnel (ozon
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Prazo de entrega
Consultar
Capacidade de produção
3000 frascos/h
Como funciona
Bottles enter via air conveyor and are gripped at the neck (without contacting the threaded mouth area) then inverted 180° by spring-loaded rinse clamps for high-efficiency internal rinsing. Rinsed bottles transfer through steel star wheels into 12 pressure-type constant-level filling valves. After filling, aluminum foil is placed on each bottle mouth and heat-shrunk by the foil sealer. Sealed bottles pass through a star-wheel transition to the capping station where 5 magnetic constant-torque capping heads apply and tighten caps without damaging them—the head slips when the preset magnetic torque is exceeded. Capped bottles then pass through the light-inspection box (manual visual check under 2 lamps) and the laser coder for date/lot marking. Overall machine speed is controlled via variable-frequency drive.
Processo de funcionamento
1Bottles enter via air conveyor and are gripped at the neck (without contacting the threaded mouth area) then inverted 180° by spring-loaded rinse clamps for high-efficiency internal rinsing.
2Rinsed bottles transfer through steel star wheels into 12 pressure-type constant-level filling valves.
3After filling, aluminum foil is placed on each bottle mouth and heat-shrunk by the foil sealer.
4Sealed bottles pass through a star-wheel transition to the capping station where 5 magnetic constant-torque capping heads apply and tighten caps without damaging them—the head slips when the preset magnetic torque is exceeded.
5Capped bottles then pass through the light-inspection box (manual visual check under 2 lamps) and the laser coder for date/lot marking.
6Overall machine speed is controlled via variable-frequency drive.
Especificações técnicas
Especificações da variante: SED-12-12-12-5SXGF-X (4-in-1 unit: 12 disinfect/12 fill/12 foil/5 cap heads
Especificações
Modelo
SED-3000LGFX-X
Capacidade de produção
3000 frascos/h
Tensão
220V (laser coder); main line per project
Utilidades
Air supply: 0.5 MPa compressed air; electrical: 2.5 kW (4-in-1 main unit) + 0.37 kW (cap orienter) + 0.37 kW (cap-tunnel pump) + 0.8 kW (laser coder) + 3.3 W (light box) — total line power per project specification; power for laser coder: 220 V single-phase
Potência
2.5 kW
Pressão de ar
0.5 MPa (compressed air supply)
Dimensões
Peso
2000 kg
Área de instalação
4-in-1 main unit footprint per customer bottle type; cap-orienter: 1300×900×3300 mm; laser coder: 650×450×1300 mm; overall line layout per project
Materiais
Materiais de contato
SS304 stainless steel (all liquid-contact parts); SS304 cap-tunnel spray nozzles
Materiais do corpo
SS304 stainless steel (main frames and enclosures); tempered-glass viewing window on cap tunnel; engineering-plastic conveyor chain plates; full-aluminum laser-coder housing (SED-PMJ-X)
Características principais
Complete PE-bottle aluminum-foil filling line: cap orienter, cap sterilizer, 4-in-1 (disinfect/fill/foil/cap), foil sealer, light box, laser coder
3000 bottles/hour throughput (500 mL basis)
Pressure-type constant liquid-level filling — fast, drip-free, accurate
12 rinse/fill/foil stations + 5 magnetic constant-torque capping heads
Spring-loaded neck-clamp rinsing; neck not touched by clamp — no secondary contamination
Steel star-wheel transfer; changeover for different bottle types via arc plate + star-wheel swap (no height adjustment required for output conveyor)
CO2 laser coder (SED-PMJ-X): ≥38 W RF laser, ≤7000 mm/s, 0.03 mm min line width, supports dot-matrix and vector, barcodes CODE39/128/QR
Inline cap sterilization (ozone + disinfectant spray, 4 m tunnel, SS304 nozzles, CNP pump)
PLC + HMI control; no-bottle-no-fill / no-bottle-no-cap logic
All liquid-contact surfaces SS304 stainless steel
Single production line covers bottle rinse, fill, foil-seal, cap, light inspection, and laser coding
Quick changeover for different bottle types by swapping star wheels and arc plates only
Constant-torque magnetic capping protects caps and ensures consistent sealing quality
Laser coder: zero consumables, lifetime zero-ink cost
Ozone + disinfectant water cap tunnel provides reliable in-line cap sterilization
PLC program control with safety interlocks prevents unfilled or uncapped bottles from reaching downstream
Aplicações
Aluminum-foil sealing of PE/PVC/PET plastic bottles
Filling of non-carbonated beverages (e.g., yogurt-style products)
Inline bottle rinse, fill, foil seal, cap, light inspection, and laser coding on one line
Setores
Beverage (non-carbonated, dairy yogurt-style)
Food
Farmacêutico
Cosméticos
Marcas dos componentes
Main motor (4-in-1)
ABB
Liquid feed pump
Nanfang
Conveyor motor
JIANGHAO
Air-conveyor motor
Beidou
Touchscreen (HMI)
Mitsubishi
PLC
Mitsubishi
Inverter (VFD)
Danfoss
Circuit breaker
Schneider
Cap-orienter motor
JIANGHAO
Pneumatic components
Airtac / Festo
Cap-tunnel water pump
CNP
Laser coder light sensor
Panasonic
Laser coder power supply
Mingwei (Mingwei/Ming Power)
Laser scanner
CTI / Jinhaic
Laser CO2 RF source
Dawei
SED
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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