Início / Equipamentos / Colocadora de rolhas/recravadora/rosqueadora de frascos (ZG/ZG2) / Automatic Vial/Essential-Oil Bottle Filling, Stoppering, Cap-Hooking and Capping Machine
SED-2ZG-5
Consultar
SED-2ZG-5
SED · SED-2ZG-5 · 1 unidades vendidas
SED-2ZG-5 — Automatic Vial/Essential-Oil Bottle Filling, Stoppering, Cap-Hooking and Capping Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
The SED-2ZG-5 is the primary variant of the SED-2ZG rotary-table automatic vial filling and capping line. It handles 80–95 bottles/minute with a 1–10 ml fill range and ±0.03–0.1 g fill accuracy via dual 316L magnetic-pum
Escolher variante (4)
Prazo de entrega
Consultar
Capacidade de produção
4000 frascos/h
Como funciona
Bottles are fed into the 304 SS rotary unscrambler (900 mm tray, 120 W VFD motor) and indexed through stations by a proprietary servo divider: (1) dual 316L magnetic-pump filling — 800 W servo drive, anti-drip nozzle, 0.03–0.1 g accuracy, 1–10 ml; (2) inner-stopper pressing from frequency-controlled vibration bowl — photoelectric sensor auto-stops on missing stopper; (3) outer-cap hooking from vibration bowl; (4) four-claw rolling-on capping. Same-direction in/out conveyance; fill height adjustable ±25 mm without tooling change.
Processo de funcionamento
1Bottles are fed into the 304 SS rotary unscrambler (900 mm tray, 120 W VFD motor) and indexed through stations by a proprietary servo divider: (1) dual 316L magnetic-pump filling — 800 W servo drive, anti-drip nozzle, 0.03–0.1 g accuracy, 1–10 ml; (2) inner-stopper pressing from frequency-controlled vibration bowl — photoelectric sensor auto-stops on missing stopper; (3) outer-cap hooking from vibration bowl; (4) four-claw rolling-on capping.
2Same-direction in/out conveyance; fill height adjustable ±25 mm without tooling change.
Especificações técnicas
Especificações da variante: SED-2ZG-5 this model
Especificações
Modelo
SED-2ZG-5
Capacidade de produção
4000 frascos/h
Utilidades
220 V / 50 Hz (custom 110 V 60 Hz available); total ~2 kW (filling 800 W + turret 400 W + unscrambler 120 W + ancillaries). Compressed air 0.4–0.6 MPa from customer-supplied compressor.
Detalhes de conformidade
316L wetted parts and silicone tubing; hardened rolling cap head eliminates metal particle contamination. Designed to GMP standard. 1-year machine warranty.
Dimensões
Área de instalação
Overall dimensions: 2701 (L) × 1446 (W) × 1899 (H) mm; net weight 330 kg. Unscrambler tray diameter 900 mm. One-person mobility on Furma casters.
Materiais
Materiais de contato
Filling pump heads and tubing: 316L stainless steel; magnetic pump with anti-drip nozzle; turret: anodized aluminum; capping head: imported hardened steel
Materiais do corpo
304 SS hairline-finish frame; 304 SS unscrambler tray and guard; turret: anodized brushed aluminum; supports: 304 SS bar; casters: Furma
Características principais
80–95 bottles/min production speed (packaging material dependent)
Dual 316L magnetic-pump filling heads with proprietary anti-drip nozzle; fill range 1–10 ml; accuracy 0.03–0.1 g
Servo-driven filling (800 W) and rotary turret (400 W proprietary Delta servo divider)
Four-claw rolling-on capping head with hardened imported steel — no particle shedding
Automatic missing-stopper detection and auto-stop
Frequency-controlled vibration bowl for smooth soft silicone stopper delivery
Proprietary vibration-bowl lift frame — single-person 5-minute height swap, no foot-cup adjustment
Same-direction bottle in/out — no jams; Furma casters for one-person mobility
Adjustable fill height ±25 mm within same bottle diameter (no tooling change)
Mechanical anti-burst device prevents seam explosion
Full line: unscrambler → fill → press stopper → check stopper → hook cap → roll cap → discharge
Complete filling + stoppering + capping line in one compact rotary platform
Particle-free hardened-steel capping critical for pharma vials and premium cosmetics
Anti-drip nozzle purpose-built for essential oils and cosmetic essences
Free software upgrade + trade-in recycle program for capacity scaling
Siemens PLC/HMI, Keyence sensors, Honeywell relays — export-grade reliability
1-year warranty; 7-day no-questions return policy (shipping excluded)
Aplicações
Pharmaceutical vials (penicillin, antibiotics, oral liquids)
Essential-oil bottle filling and capping
Perfume bottle filling, stoppering and capping
Cosmetic essence vials
Health-supplement small-volume bottles
Setores
Farmacêutico
Cosmetics & Personal Care
Fragrance / Essential Oils
Marcas dos componentes
Servo divider: Delta custom (Taiwan)
Solenoid valves: AirTAC (Taiwan)
Relays: Honeywell (USA)
PLC: Siemens (Germany) / Mitsubishi (Japan)
Touch screen / HMI: Siemens (Germany)
Photoelectric sensors: Keyence (Japan)
VFD (optional): Danfoss (Denmark)
Power supply: Delta / MeanWell (Taiwan)
Air switch: Honeywell / Schneider
Buttons/switches: Honeywell
Filling pump: 316L magnetic pump (×2)
Casters: Furma
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Limpeza e manutenção
Wear parts: capping head, filling-head sealing rings and silicone tubing — replace per schedule. Vibration bowl height: single person, 5 minutes, no foot-cup adjustment. Gray vs white stopper: separate setups, cannot swap on the fly. Same diameter/outer-cap/inner-stopper with ±25 mm height: no tooling change.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
Solicitar à equipe de vendas
Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
Solicitar à equipe de vendas
Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
Solicitar à equipe de vendas
Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
Solicitar à equipe de vendas
Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
Solicitar à equipe de vendas
Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
Solicitar à equipe de vendas
Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
Solicitar à equipe de vendas
DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
Solicitar à equipe de vendas
Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
Solicitar à equipe de vendas