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SED-2YGF-S
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SED-2YGF-S
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SED-2YGF-S — Laboratory Aqueous-Solution Prefilled Syringe Filling Machine

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-2YGF-S Laboratory Aqueous-Solution Prefilled Syringe Filling and Stoppering Machine. Specifically developed for laboratory pre-filling of prefilled syringes. Compatible with standard glass syringes (BD tubes) in 1 mL

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Prazo de entrega
Consultar
Capacidade de produção
1000–1200 /

Como funciona

Automatic de-nesting feed mechanism: operator removes outer packaging and peels sealing paper in the buffer zone, places the honeycomb tray at the de-nesting station. A sucker-lift mechanism with carrier bracket automatically extracts syringes row by row and feeds them into the infeed star-wheel; two syringes at a time are transferred to the synchronous belt positioning blocks. Filling: syringes advance to the filling station; two liquid needles insert into each syringe barrel and rise with the liquid level; a ceramic rotary-valve pump (servo-driven) doses each fill. Stoppering: filled syringes rotate to the capping station; stoppers are sorted by a vibratory feeder and delivered via stopper track; a flip-stopper mechanism takes two stoppers, rotates them 180°, places them above the syringe openings, then presses them into the stopper sleeve and finally into the syringes at the set depth. Finished syringes exit via a chute for manual collection.

Processo de funcionamento
1Automatic de-nesting feed mechanism: operator removes outer packaging and peels sealing paper in the buffer zone, places the honeycomb tray at the de-nesting station.
2A sucker-lift mechanism with carrier bracket automatically extracts syringes row by row and feeds them into the infeed star-wheel; two syringes at a time are transferred to the synchronous belt positioning blocks.
3Filling: syringes advance to the filling station; two liquid needles insert into each syringe barrel and rise with the liquid level; a ceramic rotary-valve pump (servo-driven) doses each fill.
4Stoppering: filled syringes rotate to the capping station; stoppers are sorted by a vibratory feeder and delivered via stopper track; a flip-stopper mechanism takes two stoppers, rotates them 180°, places them above the syringe openings, then presses them into the stopper sleeve and finally into the syringes at the set depth.
5Finished syringes exit via a chute for manual collection.

Especificações técnicas

Especificações da variante: SED-2YGF-S aseptic cartridge/syringe aqueous universal pre-fill machine

Especificações

Modelo
SED-2YGF-S
Capacidade de produção
1000–1200 /
Tensão
380V, 50Hz
Utilidades
Power: 9 kW, 380V, 50 Hz. Compressed air: 3 m³/h, ~0.6 MPa (customer supplied). Filling buffer tank: standard 5 L SUS316L atmospheric tank (pressurized with compressed air at ~1 bar).
Detalhes de conformidade
Contact parts SUS316L stainless steel; ceramic rotary-valve pump; SUS316L stopper bowl. Designed for pharmaceutical laboratory use.
Potência
9 kW
Pressão de ar
~0.6 MPa

Dimensões

Comprimento
1950 mm
Largura
1320 mm
Altura
2270 mm
Peso
1280 kg
Área de instalação
1950 × 1320 × 2270 mm (L × W × H, including laminar flow hood height), weight 1280 kg.

Materiais

Materiais de contato
SUS316L stainless steel (filling buffer tank, liquid needles, stopper vibratory bowl, stopper sleeve, capping rod); SUS304 stainless steel (machine surface brushed plate); POM/PE (star-wheel and guards)

Características principais

Compatible sizes: standard glass syringe (BD tube) 1 mL, 1 mL long, 3 mL, 5 mL, 10 mL
Production capacity 40–48 syringes/min (≈1000–1200 syringes/h at 1 mL fill)
Filling accuracy: ≤1 mL ±1–1.5%; >1 mL ≈±1%
Filling heads: 2
Capping heads: 2
Power: 9 kW, 380V, 50 Hz
Compressed air: 3 m³/h, ~0.6 MPa
Dimensions (with laminar flow hood): 1950 × 1320 × 2270 mm
All-servo motor drive
Ceramic rotary-valve filling pump (servo-driven)
Fully automatic de-nesting infeed
Touchscreen-adjustable fill volume, capping speed, and stroke
Standard remote control module (remote maintenance, monitoring, program modification)
Standard 5 L SUS316L stainless steel atmospheric filling buffer tank
Compact footprint, easy to relocate
Essentially maintenance-free operation
All-servo motor drive — essentially maintenance-free
Ideal for laboratory R&D use
Compact footprint and mobile
Standard remote monitoring and programming module
Simple, reliable operation

Aplicações

1 mL glass syringe (BD tube) filling
3 mL glass syringe (BD tube) filling
5 mL glass syringe filling
10 mL glass syringe filling
Aqueous-solution prefilled syringe filling

Setores

Pharmaceutical R&D laboratory
Drug development
Prefilled syringe manufacturer

Marcas dos componentes

Touchscreen: XINJE
PLC (bus): XINJE
Servo motor/driver (bus, built-in home): XINJE
Circuit breaker/contactor: DELIXI
Small relay: Panasonic
Switching power supply: MEAN WELL (Taiwan)
Photoelectric detection switch: Panasonic
Filling pump: Ceramic rotary-valve pump
Rodless cylinder: TIANZHEN
Pneumatic components: SHENCHI
High-precision ball screw: Taiwan
Machine surface: SUS304 brushed stainless steel plate
Star-wheel/guard: White (black) POM or PE
Glass door guard: toughened glass + SUS304 square tube
Laminar flow hood (optional): Shenzhen Zhongke Shengjie
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Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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