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SED-270PV-B
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SED-270PV-B
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SED-270PV-B — Cantilever Tray-Forming and Tray-Loading Blister Packaging Machine

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

Cantilever-type tray-forming and tray-loading blister packaging machine for ALU-PVC, paper-plastic, or ALU-ALU blister packaging of oral solutions, water injections, powder injections, capsules, tablets, ampoules, candy

1 invention patent4 utility model patentsGMP-compatible design
Prazo de entrega
Consultar
Capacidade de produção
30–60 trays/min

Como funciona

Roll-form PVC unwinds from an air-shaft active feeder under constant tension. After material-quantity and joint detection, the film is heated and softened; mechanical punches assist forming the trays in independent water-cooled set stations. Bottles/ampoules upstream are buffered on the feeding platform, combed and oriented, then loaded into the trays by a linear robot or horizontal articulated multi-axis robot. After bottle-pressing and seat detection, an optional straw is placed; lid material (aluminum foil or paper film) is heat-sealed (with cooling plate inserted at stop to prevent radiation overheat), the lid is cooled, the tray is punched out, defective trays are rejected, and good trays are conveyed out. The PVC tension and traction are servo-controlled with photoelectric registration; rejection mechanisms remove bad trays at multiple stages.

Processo de funcionamento
1Roll-form PVC unwinds from an air-shaft active feeder under constant tension.
2After material-quantity and joint detection, the film is heated and softened; mechanical punches assist forming the trays in independent water-cooled set stations.
3Bottles/ampoules upstream are buffered on the feeding platform, combed and oriented, then loaded into the trays by a linear robot or horizontal articulated multi-axis robot.
4After bottle-pressing and seat detection, an optional straw is placed; lid material (aluminum foil or paper film) is heat-sealed (with cooling plate inserted at stop to prevent radiation overheat), the lid is cooled, the tray is punched out, defective trays are rejected, and good trays are conveyed out.
5The PVC tension and traction are servo-controlled with photoelectric registration; rejection mechanisms remove bad trays at multiple stages.

Especificações técnicas

Especificações da variante: SED-270PV-B

Especificações

Modelo
SED-270PV-B
Capacidade de produção
30–60 trays/min
Tensão
380V 50Hz
Potência
7.2 kW
Pressão de ar
0.4-0.6 MPa (consumption >0.2 m³, self-provided); vacuum >90% if vacuum cup is used

Dimensões

Comprimento
4500 mm
Largura
850 mm
Altura
1800 mm
Peso
2800 kg

Materiais

Materiais de contato
Stainless steel guard panels and pharma-grade contact moulds
Materiais do corpo
Welded steel cantilever frame, longitudinal L-shape (800 mm support span)

Características principais

Tray-forming + tray-loading blister machine
Cantilever flat-plate construction with zoned design
Quick mould change (full set in 15 min, T-slot guide)
Lathe-style station spacing adjustment with handwheels and aluminum scales
Three Mitsubishi servos: traction, slide-rod, rotation (MR-JE-70A)
Photoelectric register closed-loop control
Active PVC feed motor for constant tension
Multi-position detection (forming, loading, dislocation, safety)
Packaging-joint detection with auto stop and alarm
Cooling plate inserted between heat-sealing dies at stop
Synchronous feeding system
Feeding platform + linear or multi-axis robot tray loading
Independent water-cooled tray-forming set
Single-tray rejection capability
Punching frequency: design 10–28/min, this scheme 15–20/min
Packing capacity 30–60 trays/min
Max forming area & depth 240×200×30 mm
Traction stroke 50–300 mm (front-rear dual traction)
Forming heating 2.5 kW + heat sealing 2.5 kW
Reference plate sizes: 150×100, 200×150, 230×160, 260×160 mm
Up to 12 vials per plate (1, 2, 5, 10, 20 mL)

Aplicações

Oral solution vials (1–20 mL) blister/tray packaging
Water injection ampoule packaging
Powder injection vial packaging
Capsule, tablet, ampoule blister packaging
Candy and jam blister packaging

Marcas dos componentes

HMI (6AV6 648-0CE11-3AX0)
Siemens
PLC (6ES7 288-1ST60-0AA0)
Siemens
I/O modules
Siemens
Inverter (6SL3210-5BE22-2UV0)
Siemens
Servo drivers and motors (traction / slide / rotation, MR-JE-70A + HG-KN73J-S100)
Mitsubishi
Breakers, push-buttons, e-stops
Schneider
Encoder (E6B2-CWZ6C), proximity switches, micro-switch
Omron
Photoelectric / proximity sensors (GL6-N1112, IME12, GTB6-N1211)
SICK
Pneumatic alarm switch (ISE20-N-01-L)
SMC
Optional 3 kW main servo and motor (ASD-A2-3023-L / ECMA-L11830RS)
Delta
SED
Fale com SED Sales Team
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Conformidade

1 invention patent
4 utility model patents
GMP-compatible design

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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