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SED-270PV-B
Sur devis
SED-270PV-B
SED · SED-270PV-B · En vedette

SED-270PV-B — Cantilever Tray-Forming and Tray-Loading Blister Packaging Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

Cantilever-type tray-forming and tray-loading blister packaging machine for ALU-PVC, paper-plastic, or ALU-ALU blister packaging of oral solutions, water injections, powder injections, capsules, tablets, ampoules, candy

1 invention patent4 utility model patentsGMP-compatible design
Délai de livraison
Sur devis
Cadence
30–60 trays/min

Fonctionnement

Roll-form PVC unwinds from an air-shaft active feeder under constant tension. After material-quantity and joint detection, the film is heated and softened; mechanical punches assist forming the trays in independent water-cooled set stations. Bottles/ampoules upstream are buffered on the feeding platform, combed and oriented, then loaded into the trays by a linear robot or horizontal articulated multi-axis robot. After bottle-pressing and seat detection, an optional straw is placed; lid material (aluminum foil or paper film) is heat-sealed (with cooling plate inserted at stop to prevent radiation overheat), the lid is cooled, the tray is punched out, defective trays are rejected, and good trays are conveyed out. The PVC tension and traction are servo-controlled with photoelectric registration; rejection mechanisms remove bad trays at multiple stages.

Processus de fonctionnement
1Roll-form PVC unwinds from an air-shaft active feeder under constant tension.
2After material-quantity and joint detection, the film is heated and softened; mechanical punches assist forming the trays in independent water-cooled set stations.
3Bottles/ampoules upstream are buffered on the feeding platform, combed and oriented, then loaded into the trays by a linear robot or horizontal articulated multi-axis robot.
4After bottle-pressing and seat detection, an optional straw is placed; lid material (aluminum foil or paper film) is heat-sealed (with cooling plate inserted at stop to prevent radiation overheat), the lid is cooled, the tray is punched out, defective trays are rejected, and good trays are conveyed out.
5The PVC tension and traction are servo-controlled with photoelectric registration; rejection mechanisms remove bad trays at multiple stages.

Caractéristiques techniques

Caractéristiques de la variante : SED-270PV-B

Caractéristiques

Modèle
SED-270PV-B
Cadence
30–60 trays/min
Tension
380V 50Hz
Puissance
7.2 kW
Pression d’air
0.4-0.6 MPa (consumption >0.2 m³, self-provided); vacuum >90% if vacuum cup is used

Dimensions

Longueur
4500 mm
Largeur
850 mm
Hauteur
1800 mm
Poids
2800 kg

Matériaux

Matériaux en contact
Stainless steel guard panels and pharma-grade contact moulds
Matériaux du bâti
Welded steel cantilever frame, longitudinal L-shape (800 mm support span)

Caractéristiques principales

Tray-forming + tray-loading blister machine
Cantilever flat-plate construction with zoned design
Quick mould change (full set in 15 min, T-slot guide)
Lathe-style station spacing adjustment with handwheels and aluminum scales
Three Mitsubishi servos: traction, slide-rod, rotation (MR-JE-70A)
Photoelectric register closed-loop control
Active PVC feed motor for constant tension
Multi-position detection (forming, loading, dislocation, safety)
Packaging-joint detection with auto stop and alarm
Cooling plate inserted between heat-sealing dies at stop
Synchronous feeding system
Feeding platform + linear or multi-axis robot tray loading
Independent water-cooled tray-forming set
Single-tray rejection capability
Punching frequency: design 10–28/min, this scheme 15–20/min
Packing capacity 30–60 trays/min
Max forming area & depth 240×200×30 mm
Traction stroke 50–300 mm (front-rear dual traction)
Forming heating 2.5 kW + heat sealing 2.5 kW
Reference plate sizes: 150×100, 200×150, 230×160, 260×160 mm
Up to 12 vials per plate (1, 2, 5, 10, 20 mL)

Applications

Oral solution vials (1–20 mL) blister/tray packaging
Water injection ampoule packaging
Powder injection vial packaging
Capsule, tablet, ampoule blister packaging
Candy and jam blister packaging

Marques des composants

HMI (6AV6 648-0CE11-3AX0)
Siemens
PLC (6ES7 288-1ST60-0AA0)
Siemens
I/O modules
Siemens
Inverter (6SL3210-5BE22-2UV0)
Siemens
Servo drivers and motors (traction / slide / rotation, MR-JE-70A + HG-KN73J-S100)
Mitsubishi
Breakers, push-buttons, e-stops
Schneider
Encoder (E6B2-CWZ6C), proximity switches, micro-switch
Omron
Photoelectric / proximity sensors (GL6-N1112, IME12, GTB6-N1211)
SICK
Pneumatic alarm switch (ISE20-N-01-L)
SMC
Optional 3 kW main servo and motor (ASD-A2-3023-L / ECMA-L11830RS)
Delta
SED
Échangez avec SED Sales Team
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Conformité

1 invention patent
4 utility model patents
GMP-compatible design

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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SED
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