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SED-25PG-W
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SED-25PG-W
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SED-25PG-W — GMP Spray Dryer SED-25PG-W
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-25PG-W Spray Dryer designed to GMP standards (dry-air cleanliness > Class 100,000). Drying tower with upper straight cylinder and lower cone; inner chamber SS316L, outer SUS304, with air-jacket cooling. Rotary-cuttin
Prazo de entrega
Consultar
Capacidade de produção
21.25–26.25 kg H2O evaporated/h
Como funciona
Fresh air drawn through G4+F8+H13 HEPA filtration is heated by an electric heater (or steam, or hybrid) and enters the drying tower top via a rotary-cutting hot-air distributor that swirls the hot stream into a turbulent ring. Liquid feed pumped by a peristaltic pump is atomised at the chamber top by a high-speed centrifugal atomiser (up to 3,000 rpm) or a two-fluid spray gun. Co-current droplet/hot-air contact evaporates moisture in seconds. Powder drops through the tower cone and a 316L cyclone into a 316L receiver; fines are caught by a 316L bag filter; clean tail-gas is exhausted by a 3 kW fan. Two SX-series rappers de-cake the cone. For closed-loop operation, exhaust is condensed to recover solvent, dried, and recirculated under N₂.
Processo de funcionamento
1Fresh air drawn through G4+F8+H13 HEPA filtration is heated by an electric heater (or steam, or hybrid) and enters the drying tower top via a rotary-cutting hot-air distributor that swirls the hot stream into a turbulent ring.
2Liquid feed pumped by a peristaltic pump is atomised at the chamber top by a high-speed centrifugal atomiser (up to 3,000 rpm) or a two-fluid spray gun.
3Co-current droplet/hot-air contact evaporates moisture in seconds.
4Powder drops through the tower cone and a 316L cyclone into a 316L receiver; fines are caught by a 316L bag filter; clean tail-gas is exhausted by a 3 kW fan.
5Two SX-series rappers de-cake the cone.
6For closed-loop operation, exhaust is condensed to recover solvent, dried, and recirculated under N₂.
Especificações técnicas
Especificações da variante: SED-25PG-W
Especificações
Modelo
SED-25PG-W
Capacidade de produção
21.25–26.25 kg H2O evaporated/h
Tensão
3PH/380V/50Hz (or customised)
Pressão de ar
0.4–0.6 MPa, max 150 L/min
Dimensões
Comprimento
5000 mm
Largura
4000 mm
Altura
6500 mm
Área de instalação
L5000 × W4000 mm (reference; H6500 mm)
Materiais
Materiais de contato
SS316L (drying-chamber inner wall, atomiser, two-fluid gun, cyclone, bag filter, powder receivers, feed pipe, peristaltic pump tubing)
Materiais do corpo
SS304 (outer chamber, control cabinet, ducting, frame); SS304 high-temperature filter housings
Características principais
GMP-compliant: dry-air cleanliness > Class 100,000
Drying tower: SS316L inner chamber / SUS304 outer, with air-jacket cooling and wall air-rotary purge
Rotary-cutting adjustable volute prevents material reverse-top
Three-stage HEPA inlet filtration: G4 pre + F8 medium + H13, 304 SS housings rated 300°C
High-speed centrifugal atomiser up to 3,000 rpm (water + air cooled; alarms: no water / no air / over-current / over-temp)
Optional two-fluid spray gun (316L) for finer powders
Optional magnetic-levitation atomiser (frictionless, extended service life)
Online WIP with retractable rotating 316L cleaning balls; dedicated CIP machine (ZQX10)
316L cyclone + 316L bag filter powder recovery; 316L powder receivers
Siemens S7-1200 PLC + 12" Siemens TP1200 Comfort Panel (6AV2 124-0MC01-0AX0); Audit RT licence
Schneider ATV-610 VFD on exhaust fan; UPS-protected control (Phoenix Contact TRIO-UPS)
SMC pneumatic manifold (SS5Y7), solenoid valves (SY7 series), FRL unit
Optional closed-loop N₂ circulation: one- and two-stage condensers + chiller + oxygen analyser (0–30%)
Optional online NIR moisture and particle-size sensors
Reference dimensions: L5000×W4000×H6500 mm
GMP cleanliness > 100,000 grade for pharmaceutical production
Premium SS316L contact surfaces throughout
Built-in WIP with rotating spray balls for easy CIP
PAT-ready: optional online NIR moisture / particle-size detection
Closed-loop N₂ option recovers organic solvents
Magnetic-levitation atomiser option for longer service life
Comprehensive safety: under-voltage / phase-loss protection, interlocks, UPS (TRIO-UPS)
Aplicações
Spray drying of solutions, emulsions, suspensions and pumpable pastes
Heat-sensitive product drying
Closed-loop solvent recovery for oxidation-sensitive or solvent-bearing feeds
GMP-grade pharmaceutical powder production
Setores
Farmacêutico
Food
Energy
Chemical
Biotechnology
Marcas dos componentes
PLC
Siemens S7-1200
HMI
Siemens 12" TP1200 Comfort Panel (6AV2 124-0MC01-0AX0)
HMI software licence
Audit RT (6AV2 107-0RP00-0BB0)
VFD (exhaust fan)
Schneider ATV-610
AC contactor
Siemens 3RT50 series
MCB
Siemens 5SY
Intermediate relay + base
SR2HL-D24 + SSF08F-E
Solid state relay
G3F-203SN-VD + PYFZ-08-E
Solenoid valve
SMC SY7 series
Pneumatic manifold
SMC SS5Y7
FRL air-prep unit
SMC ARM11AC2-612-N
Power regulator
CR3 series
Peristaltic feed pump
BT series / 323U series
CIP machine
ZQX10
UPS + battery
Phoenix Contact TRIO-UPS + TRIO-BAT
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GMP (dry-air cleanliness > Class 100,000)
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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