Início / Equipamentos / Encapsuladora automática de alta produção (≥2500 cápsulas/min) / Hard Capsule Filling Machine - Fully Automatic Capsule Filling Machine
SED-2500J-I
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SED-2500J-I
SED · SED-2500J-I · Em destaque
SED-2500J-I — Hard Capsule Filling Machine - Fully Automatic Capsule Filling Machine
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-2500J-I fully-automatic hard gelatin capsule filling machine for powder/pellet filling. Top throughput 150,000 capsules/hour. 10-station capsule-holder rotary turret + 6-station powder tamping/filling station; 18 die
Prazo de entrega
Consultar
Capacidade de produção
105000–150000 capsules/hour
Como funciona
Empty capsules are loaded into the hopper, fed to a magazine, oriented (small end down) by a sorting block, then separated by vacuum. Lower bodies enter the 6-station tamping/filling area where powder is compressed in 6 stages by tamping pins (Chinese patented homogenizer ensures even powder distribution even with poor-flow powders). After filling, top caps are inspected to confirm proper separation; defective capsules are rejected by pin and vacuum. The two halves are joined and finished capsules are ejected. Each station is cleaned by an air blast before the next cycle. A patented powder collector recovers ~85% of lost powder for re-use.
Processo de funcionamento
1Empty capsules are loaded into the hopper, fed to a magazine, oriented (small end down) by a sorting block, then separated by vacuum.
2Lower bodies enter the 6-station tamping/filling area where powder is compressed in 6 stages by tamping pins (Chinese patented homogenizer ensures even powder distribution even with poor-flow powders).
3After filling, top caps are inspected to confirm proper separation; defective capsules are rejected by pin and vacuum.
4The two halves are joined and finished capsules are ejected.
5Each station is cleaned by an air blast before the next cycle.
6A patented powder collector recovers ~85% of lost powder for re-use.
Especificações técnicas
Especificações da variante: SED-2500J-I
Especificações
Modelo
SED-2500J-I
Capacidade de produção
105000–150000 capsules/hour
Tensão
AC 380V 50Hz
Utilidades
AC 380V 3-phase 4-wire 50Hz, 6.47 kW total (3.47 kW machine + 3 kW dust collector); compressed air 4 m³/h at 0.3–0.4 MPa; water 250 L/h (recirculated or external)
Detalhes de conformidade
Working environment 21±3°C, 40–55% RH; exhaust 270 m³/h. Water-ring vacuum pump (SK-0.5A) re-circulates 250 L/h or accepts external feed (DN20 supply, DN27 drain).
Potência
6.47 kW
Pressão de ar
0.3-0.4 MPa compressed air; -0.02 to -0.06 MPa vacuum
Dimensões
Comprimento
1100 mm
Largura
1200 mm
Altura
2100 mm
Peso
1360 kg
Materiais
Materiais de contato
304 stainless steel (all parts in direct contact with capsule and drug)
Materiais do corpo
Stainless steel frame on rubber shock pads
Características principais
Top throughput 150,000 capsules/hour
10-station capsule rotary turret
6-station powder tamping/filling area
18 die holes
Capsule sizes 00–5 plus A–E safety capsules
Capsule acceptance rate ≥99.5%
Fill weight precision ≤±3% (above 300 mg)
Working noise ≤75 dB(A)
Patented powder homogenizer (handles poor-flow powders)
Patented double-side groove inner cam (uniform tamping force, longer life)
Patented hoisting filling structure for easy cleaning
Patented powder recovery (~85% recoverable)
Reserved pellet station for pellet-only or pellet+powder fills
Totally enclosed rotary table with double-lip seal rings
Four protective synthetic-glass doors with interlock
Electronic overload protection + grounding protection
Empty capsule + powder feeding alarms with auto-stop
Air-blast die-hole cleaning station
PLC + touchscreen (Siemens), ready for management network connection
Fault diagnosis on HMI
Five Chinese patents (homogenizer, double-side cam, hoisting filling, powder recovery, sealing)
Available with CE marking (SGS-issued MD compliance)
Complete GMP IQ/OQ/PQ validation package
Reserved pellet station future-proofs for pellet/powder mixed dosing
85% in-process powder recovery reduces waste
Aplicações
Hard gelatin capsule powder filling
Pellet (microsphere) filling
Combined powder + pellet capsule filling
Pharmaceutical solid dosage filling
Nutraceutical / vitamin / herbal capsule filling
Setores
Farmacêutico
Nutraceutical / dietary supplements
Veterinário
Cosmetic encapsulation
Marcas dos componentes
SANTK, Taiwan (linear bearings LB10UU, LBE12/16/20/50UU)
Tosei, Japan (roller needle bearings CF-6/12/20-1)
SYI, Taiwan (roller needle bearings NATR10)
Siemens, Germany (Smart 700 color touch screen, S7-200 SMART PLC, 5SY/3RV/3TS circuit breakers/motor protector/contactors)
Idec, Japan (mini relay RN2S-NL)
Schneider Electric / TE, France (ZB2 series buttons)
Mean Well, Taiwan (LRS-50-24 switching power supply)
Delta, Taiwan (MH300 VFD inverter)
Saifu Power Precision, Taiwan (cam indexer R100DS061202LS2 / R110DS101502LS1)
SEW-Eurodrive, Germany (geared motor R37DRS90M4)
Shanghai Yulong, China (SK-0.5A water-ring vacuum pump)
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Conformidade
GMP-compliant
Optional CE marking via SGS (MD compliance)
EC Machine Directive 98/37/EC compliant (when CE-built)
EC Low Voltage Directive 73/23/EEC as amended by 93/68/EEC (when CE-built)
Includes IQ/OQ/PQ GMP validation file
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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