SED-2000RZ-A
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SED-2000RZ-A
SED · SED-2000RZ-A · Em destaque
SED-2000RZ-A
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-2000RZ-A Vacuum Emulsifier (2000 L working / 2500 L total). Includes main pot (2000 L), oil-phase pot (900 L), water-phase pot (960 L), operating platform, twin-column hydraulic lifting system, vacuum system (−0.09 M
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Como funciona
Three-pot vacuum emulsification: oil and water phases are pre-mixed/heated in dedicated pots (with stirring), then drawn into the vacuum-equipped main pot via −0.09 MPa vacuum suction. Inside the main pot, a top-mounted high-shear homogenizer (0–2950 rpm) breaks the dispersed phase into fine droplets, while a counter-rotating slow scraper (0–65 rpm) sweeps the wall and gently mixes the bulk for uniform heat transfer. Three-layer jacketed wall provides electric heating or chilled-water cooling. Discharge by positive pressure or external pump.
Processo de funcionamento
1Three-pot vacuum emulsification: oil and water phases are pre-mixed/heated in dedicated pots (with stirring), then drawn into the vacuum-equipped main pot via −0.09 MPa vacuum suction.
2Inside the main pot, a top-mounted high-shear homogenizer (0–2950 rpm) breaks the dispersed phase into fine droplets, while a counter-rotating slow scraper (0–65 rpm) sweeps the wall and gently mixes the bulk for uniform heat transfer.
3Three-layer jacketed wall provides electric heating or chilled-water cooling.
4Discharge by positive pressure or external pump.
Especificações técnicas
Especificações da variante: SED-2000RZ-A standard (electric heating
Especificações
Modelo
SED-2000RZ-A
Detalhes de conformidade
Designed and manufactured to GMP standards. Product-contact surfaces in SUS316L. Comprehensive safety interlocks for vacuum, lift, agitation, and overload conditions.
Materiais
Materiais de contato
SUS316L (product-contact); SUS304 (other surfaces); PTFE scraper blades
Materiais do corpo
SUS304 (main pot inner 5 mm, jacket 5 mm, outer 3 mm); silicon-boron-aluminum insulation; stainless steel square-tube operator platform with anti-slip plate, railings, and stairs
Características principais
Working volume 2000 L / total volume 2500 L
Three-pot system: main pot + oil-phase pot 900 L + water-phase pot 960 L
Vacuum −0.09 MPa via 2BV water-ring pump 7.5 kW
Three-layer SUS304 main pot (5/5/3 mm) with silicon-boron-aluminum insulation
Inner wall polished to 300 mesh
Top-mounted homogenizer 22 kW @ 0–2950 rpm (Siemens motor + Taian VFD)
Slow counter-rotating wall scraper 11 kW @ 0–65 rpm with PTFE blades
Twin-column hydraulic lift 4 kW
Electric heating 30 kW main + 18 kW oil phase + 18 kW water phase
Tap or chilled water cooling
Burgmann mechanical seals + NOK oil seals
Bottom outlet valve with no dead leg
Inovance and Mobeck/Taian VFDs, Siemens motors, NSK bearings
Optional Siemens PLC + HMI automatic control
Nine-point safety interlocks (vacuum/lift/agitator/overload/pressure/E-stop)
GMP-compliant; product-contact SUS316L
Built to GMP — product-contact SUS316L throughout
German Burgmann seals + NOK oil seals for long service life
Comprehensive 9-step safety interlocks (vacuum lock-out, agitator lock-out, dual cushion on lift cylinders, etc.)
Counter-rotating scraper + top homogenizer ensures uniform mixing
Hydraulic dual-cylinder lift with descent cushioning for smooth lid contact
All bolts inside pot have anti-fall measures (washers, pins, reverse threads)
Variable-frequency control with constant-torque operation
Twin sets of mechanical seals + dual oil seals on slow shaft for redundant sealing
Aplicações
Cosmetics emulsions (creams, lotions)
Pharmaceutical emulsions and ointments
Food sauces and dairy emulsions
Chemical emulsions (heat-sensitive paste materials)
Setores
Cosméticos
Pharmaceutical / API
Food
Chemical
Marcas dos componentes
SUS304/SUS316L plate
Baosteel
Reducer for slow agitator
Qipeng
VFD for slow agitator
Inovance
Homogenizer motor
Siemens
Homogenizer VFD
Taian
Mechanical seal
Burgmann
Oil seal
NOK
Vacuum pump 2BV
Nanfang
Oil/water phase motors
Siemens
Oil/water phase VFD
Mobeck
Electrical components
Delixi/Chint
Main VFD
Gelite
Bearings
NSK
SED
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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