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SED-12TH-G
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SED-12TH-G
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SED-12TH-G — Automatic Lifting Bin Mixer

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-12TH-G automatic lifting bin mixer — the most widely used bin blender in international pharmaceutical solid-dosage production. Bin capacity up to 1200 L; max net load 450 kg; fill ratio 0.5–0.8; mixing speed 3–15 rpm

GMP-compliant design (no dead corners, no exposed fasteners)
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Prazo de entrega
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Capacidade de produção
9.6–57.6 kg/hour

Como funciona

Operator wheels a 1200 L bin under the lifting head; the head clamps the bin and a motor-reducer-screw-jack system lifts and locks it. The bin axis is inclined 30° from the rotation axis, so material simultaneously tumbles (bin revolution) and moves tangentially (wall shear), achieving optimal blending. A torque limiter (Shanghai Kaitian SYNTEX20DK1) protects the lifting system; a brake-motor (Dongfang YEJ100L2-4-B3) ensures controlled deceleration and parking. Infrared safety zones, dual pressure-sensor interlocks, lid-lock confirmation, and automatic position alignment ensure safe operation. PLC stores up to 20 product recipes; HMI provides Chinese-language prompts. Batch results are automatically printed.

Processo de funcionamento
1Operator wheels a 1200 L bin under the lifting head; the head clamps the bin and a motor-reducer-screw-jack system lifts and locks it.
2The bin axis is inclined 30° from the rotation axis, so material simultaneously tumbles (bin revolution) and moves tangentially (wall shear), achieving optimal blending.
3A torque limiter (Shanghai Kaitian SYNTEX20DK1) protects the lifting system; a brake-motor (Dongfang YEJ100L2-4-B3) ensures controlled deceleration and parking.
4Infrared safety zones, dual pressure-sensor interlocks, lid-lock confirmation, and automatic position alignment ensure safe operation.
5PLC stores up to 20 product recipes; HMI provides Chinese-language prompts.
6Batch results are automatically printed.

Especificações técnicas

Especificações da variante: SED-12TH-D column-type bin mixer with 3 kW hydraulic-station lift

Especificações

Modelo
SED-12TH-G
Capacidade de produção
9.6–57.6 kg/hour
Tensão
380 V +/-10 % / 3P / 50 Hz
Utilidades
trifásica 380 V ±10% / 50 Hz; total 8.5 kW (5.5 kW rotation + 3 kW lift). No external water or compressed air required.
Detalhes de conformidade
No dead corners, no protruding fasteners, no exposed screws on exterior. Bin serves as mixing, transport and feeding vessel eliminating cross-contamination from material transfers. Bin interior mirror-polished Ra ≤0.2 μm; exterior matte Ra ≤0.4 μm. Lid with silicone gasket for air-tight sealing during mixing. Easy-clean butterfly discharge valve with anti-misoperation device. Fully compliant with Chinese GMP requirements.
Potência
8.5 kW

Dimensões

Peso
3800 kg
Área de instalação
Dual-column, long-base structure. No special foundation requirements. Machine weight 3800 kg; floor load distributed over large base area.

Materiais

Materiais de contato
Bin (product-contact): 304 austenitic stainless steel, interior mirror polish Ra ≤0.2 μm; exterior matte Ra ≤0.4 μm. Optional spare bins in 316 stainless steel. Lid silicone gasket. Polyurethane GMP wheels on bin trolley.
Materiais do corpo
Dual-column SS structure with long base; SS frame and outer cover; bin exterior Ra ≤0.4 μm matte finish.

Características principais

Bin capacity up to 1200 L; max net load 450 kg; fill ratio 0.5–0.8
Mixing speed 3–15 rpm (VFD), time 1–60 min; stores 20 recipes
Bin axis inclined 30° — tumble + tangential shear for optimal mixing
Motor-reducer-screw-jack lift (no hydraulic system) — safer and more compact than cylinder-lift
Torque limiter protects lifting system; brake-motor for smooth deceleration and auto-position parking
Infrared safety zone; dual pressure-sensor interlocks; lid-lock confirmation
Machine weight 3800 kg; dual-column long-base structure — stable, no special foundation required
PLC with touchscreen HMI, Chinese-language interface, auto batch printing
Compatible with multiple bin sizes — one machine serves multi-product, high-volume production
Reaches international late-1990s leader-equivalent performance for bin blending
Eliminates cross-contamination via single-vessel processing (same bin for mixing, transport, and feeding)
GMP-compliant: no dead corners, no exposed fasteners, no exposed screws on exterior
Mirror-polished interior Ra ≤0.2 μm; matte exterior Ra ≤0.4 μm; silicone-sealed lid
One machine fits multiple bin capacities — maximizes production efficiency
PLC auto-prints batch records for GMP documentation

Aplicações

Mixing of pharmaceutical solid intermediates (powders, granules)
Solid-dosage line bin-to-bin handoff (mix → granulate → tablet)
Nutraceutical and supplement powder homogenization
Multi-product, multi-batch production requiring frequent cleaning

Setores

Pharmaceutical (solid dosage)
Nutracêutico
Food / chemical solid intermediates

Marcas dos componentes

Dongfang — K97B reducer (5.5 kW mixing), FL67 brake-reducer + YEJ100L2-4-B3 brake-motor (for lift)
Shanghai Kaitian — SYNTEX20DK1 torque limiter
Wafangdian — bearings (61807, 51106, 6210, 30209, 22320)
Taihu — 201SL-40 oil seal
Kechuang (Hangzhou) — Polyurethane wheels (USA Corson technology)
SED
Fale com SED Sales Team
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Conformidade

GMP-compliant design (no dead corners, no exposed fasteners)

Limpeza e manutenção

Bin is detached and cleaned separately. Interior mirror polish Ra ≤0.2 μm; all internal corners with radius transitions — no dead zones. Bin lid with silicone gasket ensures cleanliness during mixing. Easy-clean butterfly discharge valve.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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