SED-12TH-G
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SED-12TH-G
SED · SED-12TH-G · Destacado
SED-12TH-G — Automatic Lifting Bin Mixer
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SED-12TH-G automatic lifting bin mixer — the most widely used bin blender in international pharmaceutical solid-dosage production. Bin capacity up to 1200 L; max net load 450 kg; fill ratio 0.5–0.8; mixing speed 3–15 rpm
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Plazo de entrega
Consultar
Capacidad de producción
9.6–57.6 kg/hour
Funcionamiento
Operator wheels a 1200 L bin under the lifting head; the head clamps the bin and a motor-reducer-screw-jack system lifts and locks it. The bin axis is inclined 30° from the rotation axis, so material simultaneously tumbles (bin revolution) and moves tangentially (wall shear), achieving optimal blending. A torque limiter (Shanghai Kaitian SYNTEX20DK1) protects the lifting system; a brake-motor (Dongfang YEJ100L2-4-B3) ensures controlled deceleration and parking. Infrared safety zones, dual pressure-sensor interlocks, lid-lock confirmation, and automatic position alignment ensure safe operation. PLC stores up to 20 product recipes; HMI provides Chinese-language prompts. Batch results are automatically printed.
Proceso de funcionamiento
1Operator wheels a 1200 L bin under the lifting head; the head clamps the bin and a motor-reducer-screw-jack system lifts and locks it.
2The bin axis is inclined 30° from the rotation axis, so material simultaneously tumbles (bin revolution) and moves tangentially (wall shear), achieving optimal blending.
3A torque limiter (Shanghai Kaitian SYNTEX20DK1) protects the lifting system; a brake-motor (Dongfang YEJ100L2-4-B3) ensures controlled deceleration and parking.
4Infrared safety zones, dual pressure-sensor interlocks, lid-lock confirmation, and automatic position alignment ensure safe operation.
5PLC stores up to 20 product recipes; HMI provides Chinese-language prompts.
6Batch results are automatically printed.
Especificaciones técnicas
Especificaciones de la variante: SED-12TH-D column-type bin mixer with 3 kW hydraulic-station lift
Especificaciones
Modelo
SED-12TH-G
Capacidad de producción
9.6–57.6 kg/hour
Tensión
380 V +/-10 % / 3P / 50 Hz
Suministros
trifásica 380 V ±10% / 50 Hz; total 8.5 kW (5.5 kW rotation + 3 kW lift). No external water or compressed air required.
Detalles de conformidad
No dead corners, no protruding fasteners, no exposed screws on exterior. Bin serves as mixing, transport and feeding vessel eliminating cross-contamination from material transfers. Bin interior mirror-polished Ra ≤0.2 μm; exterior matte Ra ≤0.4 μm. Lid with silicone gasket for air-tight sealing during mixing. Easy-clean butterfly discharge valve with anti-misoperation device. Fully compliant with Chinese GMP requirements.
Potencia
8.5 kW
Dimensiones
Peso
3800 kg
Superficie de instalación
Dual-column, long-base structure. No special foundation requirements. Machine weight 3800 kg; floor load distributed over large base area.
Materiales
Materiales en contacto
Bin (product-contact): 304 austenitic stainless steel, interior mirror polish Ra ≤0.2 μm; exterior matte Ra ≤0.4 μm. Optional spare bins in 316 stainless steel. Lid silicone gasket. Polyurethane GMP wheels on bin trolley.
Materiales del cuerpo
Dual-column SS structure with long base; SS frame and outer cover; bin exterior Ra ≤0.4 μm matte finish.
Características principales
Bin capacity up to 1200 L; max net load 450 kg; fill ratio 0.5–0.8
Mixing speed 3–15 rpm (VFD), time 1–60 min; stores 20 recipes
Bin axis inclined 30° — tumble + tangential shear for optimal mixing
Motor-reducer-screw-jack lift (no hydraulic system) — safer and more compact than cylinder-lift
Torque limiter protects lifting system; brake-motor for smooth deceleration and auto-position parking
Infrared safety zone; dual pressure-sensor interlocks; lid-lock confirmation
Machine weight 3800 kg; dual-column long-base structure — stable, no special foundation required
PLC with touchscreen HMI, Chinese-language interface, auto batch printing
Compatible with multiple bin sizes — one machine serves multi-product, high-volume production
Reaches international late-1990s leader-equivalent performance for bin blending
Eliminates cross-contamination via single-vessel processing (same bin for mixing, transport, and feeding)
GMP-compliant: no dead corners, no exposed fasteners, no exposed screws on exterior
Mirror-polished interior Ra ≤0.2 μm; matte exterior Ra ≤0.4 μm; silicone-sealed lid
One machine fits multiple bin capacities — maximizes production efficiency
PLC auto-prints batch records for GMP documentation
Aplicaciones
Mixing of pharmaceutical solid intermediates (powders, granules)
Solid-dosage line bin-to-bin handoff (mix → granulate → tablet)
Nutraceutical and supplement powder homogenization
Multi-product, multi-batch production requiring frequent cleaning
Sectores
Pharmaceutical (solid dosage)
Nutracéutico
Food / chemical solid intermediates
Marcas de componentes
Dongfang — K97B reducer (5.5 kW mixing), FL67 brake-reducer + YEJ100L2-4-B3 brake-motor (for lift)
Shanghai Kaitian — SYNTEX20DK1 torque limiter
Wafangdian — bearings (61807, 51106, 6210, 30209, 22320)
Taihu — 201SL-40 oil seal
Kechuang (Hangzhou) — Polyurethane wheels (USA Corson technology)
SED
Hable con SED Sales Team
Especialistas en equipos · contacto por WhatsApp
Consulte el horario y la disponibilidad del equipo
Conformidad
GMP-compliant design (no dead corners, no exposed fasteners)
Limpieza y mantenimiento
Bin is detached and cleaned separately. Interior mirror polish Ra ≤0.2 μm; all internal corners with radius transitions — no dead zones. Bin lid with silicone gasket ensures cleanliness during mixing. Easy-clean butterfly discharge valve.
Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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