Início / Equipamentos / Rotuladora com cola termofusível / Labeller - Fully Automatic Labeller - Hot-Melt Glue Labeller
SED-12RRJTB-P
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SED-12RRJTB-P
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SED-12RRJTB-P — Labeller - Fully Automatic Labeller - Hot-Melt Glue Labeller
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-12RRJTB-P rotary 12-station combination labeller for square bottles - hot-melt glue + double-sided self-adhesive. Stable production 12000 bottles/h (peak 14000 BPH). Apply accuracy +/-0.3 mm, label accuracy +/-1 mm.
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Prazo de entrega
Consultar
Capacidade de produção
12000–14000 frascos/h
Como funciona
Bottles ride a plastic-link conveyor into a rotating turret. A screw separator then star-wheel index the bottles onto the rotating turntable; pneumatic press tops and bottle molds clamp each bottle, then bottles auto-rotate at cam-defined position and speed. When the bottle reaches the photo-eye trigger position, the high-speed servo label-feed system dispenses the label; for hot-melt glue stations the back of the label is coated only at its two ends at 120-160 degC, then a sponge/brush press wraps and rubs it on. The dual-side adhesive station mirrors the operation but uses self-adhesive labels. A rotary encoder ties the labelling system to line speed - the system auto-learns product and label dimensions and aligns the label centerline to the bottle centerline via CPU. Inverter modulates speed by infeed bottle count; default 'no bottle - no label, no label - no glue' interlocks.
Processo de funcionamento
1Bottles ride a plastic-link conveyor into a rotating turret.
2A screw separator then star-wheel index the bottles onto the rotating turntable; pneumatic press tops and bottle molds clamp each bottle, then bottles auto-rotate at cam-defined position and speed.
3When the bottle reaches the photo-eye trigger position, the high-speed servo label-feed system dispenses the label; for hot-melt glue stations the back of the label is coated only at its two ends at 120-160 degC, then a sponge/brush press wraps and rubs it on.
4The dual-side adhesive station mirrors the operation but uses self-adhesive labels.
5A rotary encoder ties the labelling system to line speed - the system auto-learns product and label dimensions and aligns the label centerline to the bottle centerline via CPU.
6Inverter modulates speed by infeed bottle count; default 'no bottle - no label, no label - no glue' interlocks.
Especificações técnicas
Especificações da variante: SED-12RRJTB-G 12-station hot-melt-glue only round-bottle labeller
Especificações
Modelo
SED-12RRJTB-P
Capacidade de produção
12000–14000 frascos/h
Tensão
trifásica 380 V / 50 Hz
Utilidades
trifásica 380 V / 50 Hz, 10 kW; compressed air for AirTAC pneumatics; hot-melt glue feed at 120-160 degC
Potência
10 kW
Dimensões
Comprimento
3600 mm
Largura
2500 mm
Altura
2100 mm
Peso
3800 kg
Área de instalação
Overall 3600 x 2500 x 2100 mm
Materiais
Materiais de contato
GB 304 stainless steel (station press head; main rotary shaft 304 SS tube); ALCOA 6061-T651 aluminum turntables; MC engineering nylon star wheels; POM engineering nylon bottle-screw
Materiais do corpo
Square-tube mainframe gantry-milled flat with rust treatment; A3 steel platform; GB 304 SS platform top, conveyor side plates, cabinet panels, door frames; ductile-iron transmission gears with high-frequency hardened teeth; GB 304 SS control cabinet
Características principais
Rotary 12-station combo labeller for square bottles - hot-melt + self-adhesive double-sided
Stable 12000 BPH (peak 14000 BPH) at 12 stations; dual-servo dual-buffer head supports up to 24000-28000 BPH
Apply accuracy +/-0.3 mm, label accuracy +/-1 mm
Hot-melt glue applied only on label ends at 120-160 degC
Six-axis adjustable label station (incl. cone-bottle labelling)
Mechanical self-locating - +/-1 mm L/R label position without expensive servo positioning
Auto-learn product and label dimensions; rotary encoder line-sync
Interlocks: missing bottle alarm, low-label alarm, missing-label alarm, low-air-pressure shutdown, low glue-temperature shutdown
Inovance HMI (10-inch true color), PLC and 5x 750 W servos; SICK (Germany) sensors
Conveyor adjustable to line; bottle-screw POM, star wheels MC nylon
Three-phase 380 V/50 Hz, 10 kW; overall 3600 x 2500 x 2100 mm, ~3800 kg
Two label technologies in one machine - hot-melt and self-adhesive simultaneously
Mechanical self-locating positioning vs costly servo positioning - reliable, lower TCO
10+ years of refinement; >1000 machines in continuous service per spec
Comprehensive interlocks ensure no off-spec bottles produced
Dual-servo, dual-buffer high-speed head - 24000+ BPH ceiling
Includes one bottle-shape change kit + 1 L mold; 60-day delivery; 30/70 TT
Domestic on-site response within 48 h; 1-year warranty + lifetime maintenance
Aplicações
Square-bottle labelling (250 ml double-sided + 1 L hot-melt wrap)
Combined wrap-around hot-melt + side self-adhesive labelling
Beverage, condiment, oil bottle labelling
Setores
Beverage
Condiment / food
Pharmaceutical / chemical packaging
Marcas dos componentes
Inovance (China) - servo motors and drivers (5 x 750 W); 10-inch HMI; PLC
Danfoss (Denmark) - 4 inverters
Schneider (France) - air switch, 5 contactors
Honeywell (USA) - 3x 24 V relays
Mean Well (Taiwan) - 14 A switching power supply
TRANSTECNO (Italy) - main motor + reducer (variable-frequency)
SICK (Germany) - all label/sensor electronics (label sensors, missing-label, low-label, encoder)
Yutian (China) - glue motors (1:20 acoustic gearbox + 90 W three-phase)
AirTAC (Taiwan) - pneumatic cylinders
Panasonic (Japan) - air-pressure sensor
Omron (Japan) - temperature controller
MECANO (Germany) - imported standard fasteners on some clamps; ALCOA (USA) - 6061-T651 turntable aluminum
SED
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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