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Início / Equipamentos / Série principal RG de alta velocidade (dois cabeçotes rotativos, ≥110/min) / Tube Filling and Sealing Machine – Automatic Plastic Tube
SED-120RG-A
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SED-120RG-A
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SED-120RG-A — Automatic Plastic Tube

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-120RG-A automatic plastic-tube filling and sealing machine. Fully enclosed in 304 stainless, double-station with cam-driven main transmission. Suitable for filling viscous materials (creams, ointments, gels, toothpas

Prazo de entrega
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Capacidade de produção
80–120 tubos/h

Como funciona

Tubes are loaded by hand into side magazines; cam-driven flap units drop them into cup-holder dies on a 38-station 'union' carrier (synchronous-belt loop). The carrier indexes through stations: optional tube cleaning -> color-mark registration (Panasonic photoelectric + servo) -> stainless reciprocating piston-pump filling (valve-body plunger, blow-cut nozzle, 5-220 ml) with bottom-up filling and air-cut to prevent bubbles/dripping -> tail interior heated by Swiss Leister LHS SYSTEM 21L hot-air gun (pinhole head) with external water cooling -> tail sealed and embossed with code -> tail trimmed -> push-out cylinder ejects finished tubes (or onto a conveyor for cartoner linkage). Two independent no-tube/no-filling sensors prevent waste; cam-roller spring action via cylinders ensures constant force.

Processo de funcionamento
1Tubes are loaded by hand into side magazines; cam-driven flap units drop them into cup-holder dies on a 38-station 'union' carrier (synchronous-belt loop).
2The carrier indexes through stations: optional tube cleaning -> color-mark registration (Panasonic photoelectric + servo) -> stainless reciprocating piston-pump filling (valve-body plunger, blow-cut nozzle, 5-220 ml) with bottom-up filling and air-cut to prevent bubbles/dripping -> tail interior heated by Swiss Leister LHS SYSTEM 21L hot-air gun (pinhole head) with external water cooling -> tail sealed and embossed with code -> tail trimmed -> push-out cylinder ejects finished tubes (or onto a conveyor for cartoner linkage).
3Two independent no-tube/no-filling sensors prevent waste; cam-roller spring action via cylinders ensures constant force.

Especificações técnicas

Especificações da variante: SED-120RG-A

Especificações

Modelo
SED-120RG-A
Capacidade de produção
80–120 tubos/h
Tensão
380V 50Hz 3P
Utilidades
Power: 50Hz 380V 3P; main motor 2.2 kW + hot-air generator 6 kW + water chiller 1.5 kW (+ optional jacket heating 2 kW + jacket stirring 0.18 kW). Air: 0.5-0.6 MPa, 1.5 m^3/min. Concrete foundation >=150 mm thickness, flat surface required.
Detalhes de conformidade
GMP-friendly: 316L product contact, 304 cabinet, oil-free German sliding bearings above worktop reduce contamination risk.
Potência
9.7 kW
Pressão de ar
0.5-0.6 MPa; consumption 1.5 m^3/min

Dimensões

Comprimento
2350 mm
Largura
1300 mm
Altura
2200 mm
Peso
1400 kg
Área de instalação
Whole machine 2350 (excl. removal port 200) x 1300 x 2200 mm; main machine landing area ~4 m^2, working area ~20 m^2; chiller landing area ~1 m^2, working area ~4 m^2; weight ~1400 kg (operating manual lists 1800 kg, treat as upper bound)

Materiais

Materiais de contato
316L stainless steel (material-contact); Japanese imported sealing rings
Materiais do corpo
304 stainless steel cabinet; organic glass safety guard; stainless-steel sub-platform frame

Características principais

Speed up to 120 tubes/min, normal 80-120 tubes/min, 38 die stations
Filling range 5-250 g (catalog 3-250 ml; manual 5-220 ml)
Filling accuracy +/-0.5%
Tube diameter 13-50 mm, length 50-200 mm
Pinhole inner hot-air tail sealing with water cooling
Two independent no-tube/no-filling protection circuits
Forged-steel cams; pneumatic cam-roller spring for constant force
German wear-resistant sliding bearings (no oiling) above worktop — GMP friendly
Italian worm-gear main motor for stable, reliable operation
German torque limiter and tensioning sleeve protect against overload
Italian imported synchronous belts for high-speed operation
Japanese imported sealing rings for leak-free filling
Auto Chinese-display fault alarm
Single side or double-side end-of-tube embossed code
PLC + touchscreen + frequency-inverter speed regulation
Premium component package (Siemens electrics, Festo / Airtac pneumatics, Banner / SICK sensors, Leister hot-air, Norden-style transmission)
Can run standalone or be linked with cartoning machine and shrink wrapper
Optional jacketed barrel with heating + stirring for temperature-sensitive materials
316L product-contact / 304 cabinet for GMP compliance
Filling accuracy +/-0.5% (better than typical industry +/-1%)
Designed by referencing Norden-class international machines

Aplicações

Filling and sealing of pharma ointments, creams and gels in plastic / aluminum-plastic tubes
Toothpaste and personal-care cream filling
Cosmetic emulsions and gels
Food and chemical viscous materials in tubes

Setores

Farmacêutico
Cosmetic / personal care
Toothpaste
Food
Chemical
SED
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Limpeza e manutenção

After operation, dismantle and clean the filling pump in the recommended sequence (block feed ports, drain pump, remove valve plunger, sleeve, nozzle, blow-cut bar, rotary valve, seals); clean with detergent and wipe with soft cloth; reinstall in correct order without damaging seals. Lubricate per the lube schedule: pump-arm and pump-body sides oiled; sliding bearings greased twice weekly; exposed gears/cams oiled; cam followers cleaned and lubed annually; ball bearings greased; all lube points oiled daily; reducer and indexing-cam box re-fill with #250 oil annually.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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