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SED-12-12-4SXGF-Z
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SED-12-12-4SXGF-Z
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SED-12-12-4SXGF-Z — Pure Water Wash-Fill-Cap Integrated Machine

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SED-12-12-4SXGF-Z 4000 bottles/hour water filling line three-in-one machine. 12 wash stations + 12 fill stations + 4 cap stations. For PET bottles 300 ml-1.5 L (300/600/1000 ml). HDPE screw caps. Bottles transported by n

Meets natural mineral water industry sanitary standards
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Prazo de entrega
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Capacidade de produção
1700–2300 frascos/h

Como funciona

Air conveyor connects directly to the three-in-one machine; bottles are transported via neck-clamp throughout. Bottles pass through bottle-diverting star wheels to the rinser. The rinser carousel holds neck-clamp stainless steel bottle clamps that grip the bottle neck and rotate 180° along a guide rail, inverting the mouth downward. First spray nozzle sprays rinse water (optionally diluted disinfectant); second nozzle sprays pure water. Outer bottle surfaces are also rinsed. After rinsing and draining, bottles flip back 180° mouth-up. Bottle neck support plate holds the mouth; cam-actuated lift mechanism raises/lowers the bottle. Gravity filler: bottle mouth rises to open the fill valve; filling stops when liquid level covers the return-air hole. Capping head simultaneously revolves and spins; cam-driven gripping, sleeving, capping, release.

Processo de funcionamento
1Air conveyor connects directly to the three-in-one machine; bottles are transported via neck-clamp throughout.
2Bottles pass through bottle-diverting star wheels to the rinser.
3The rinser carousel holds neck-clamp stainless steel bottle clamps that grip the bottle neck and rotate 180° along a guide rail, inverting the mouth downward.
4First spray nozzle sprays rinse water (optionally diluted disinfectant); second nozzle sprays pure water.
5Outer bottle surfaces are also rinsed.
6After rinsing and draining, bottles flip back 180° mouth-up.
7Bottle neck support plate holds the mouth; cam-actuated lift mechanism raises/lowers the bottle.
8Gravity filler: bottle mouth rises to open the fill valve; filling stops when liquid level covers the return-air hole.
9Capping head simultaneously revolves and spins; cam-driven gripping, sleeving, capping, release.

Especificações técnicas

Especificações da variante: SED-12-12-4SXGF-Z (12 wash / 12 fill / 4 cap

Especificações

Modelo
SED-12-12-4SXGF-Z
Capacidade de produção
1700–2300 frascos/h
Tensão
380V ±10% 50Hz ±1%
Utilidades
Electricity: 380V ±10% 50Hz ±1% 3-phase, total 9.0 kW (main motor 5.5 kW). Compressed air: 0.7 MPa, 0.8 m³/min. Wash water: 0.2-0.25 MPa, 1 t/h. Environment: 10-40 °C, ≤95% RH non-condensing.
Detalhes de conformidade
Acceptance criteria require defect rate ≤0.3% and line efficiency ≥95% over 8-hour continuous run, meeting national standards for small-bottle line efficiency.
Potência
9 kW
Pressão de ar
0.7 MPa, 0.8 m³/min

Dimensões

Comprimento
3640 mm
Largura
2890 mm
Altura
2300 mm
Peso
4700 kg
Área de instalação
3640 × 2890 × 2300 mm

Materiais

Materiais de contato
304 stainless steel (bottle clamps, liquid tank, fill valves, bottle hangers)
Materiais do corpo
45# steel (main frame 120*60 square tube welded, 25 mm tabletop plate); 304 stainless steel (panel 2.0 mm, fully sealed table with drain port); aluminum alloy bottle guides with PVC sleeves; polymer bottle clamps

Características principais

Three-in-one: 12 wash + 12 fill + 4 cap
Capacity 4000 bph
PET bottles 300 ml-1.5 L supported
Neck-clamp transport throughout — easy bottle changeover, no mouth contamination
Two-stage washing (disinfectant + pure water rinse) on inner and outer surfaces
Gravity filling with auto stop at fill level
4 magnetic capping heads with adjustable torque
No-bottle no-fill, full-bottle auto-stop
No-cap auto-stop
Leakage protection, phase-loss protection, overload protection
Total power 9.0 kW (main motor 5.5 kW)
Footprint 3640 × 2890 × 2300 mm
Weight 4700 kg
Easy bottle changeover — no adjustment needed when diameter changes little
Avoids secondary contamination of bottle mouth (neck-clamp transport)
Acceptance criteria: defect rate ≤0.3%, line efficiency ≥95% over 8-hr continuous run
Meets natural mineral water industry sanitary standards
12-month warranty including control system
48-hour on-site repair response
Free annual on-site service 1-2 times

Aplicações

Pure water bottling
Mineral water bottling
PET bottle (300 ml-1.5 L) water filling

Setores

Bottled water
Mineral water
Beverage

Marcas dos componentes

Mitsubishi — PLC, frequency inverter (per parts list)
Schneider — frequency inverter, switch power, AC contactor, micro relay, PLC control system, touch screen
Autonics — photoelectric switch, proximity switch
SMC — solenoid valve, cylinder, FRL, pressure adjusting valve
Yadeke — pneumatic components
Hangzhou Southern — stainless steel rinsing pump
China top brand — main motor, cap-sort motor, conveyor chain motor, voltage transformer
SED
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Conformidade

Meets natural mineral water industry sanitary standards

Limpeza e manutenção

Tabletop fully sealed with drain port. Two-stage washing — first stage can spray diluted disinfectant, second stage rinses with pure water; both inner and outer bottle surfaces are washed.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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