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Início / Equipamentos / Máquina de formação, envase e selagem de frascos plásticos para líquidos orais / Automatic Plastic Ampoule Oral-Liquid Filling and Sealing Machine (High-Spec Schneider, 1-100 mL)
SED-118SP-C
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SED-118SP-C Automatic Plastic Ampoule Oral-Liquid Filling and Sealing Machine
SED · SED-118SP-C · 2 unidades vendidas

SED-118SP-C — Automatic Plastic Ampoule Oral-Liquid Filling and Sealing Machine

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-118SP-C is a fully automatic plastic-ampoule oral-liquid filling and sealing machine — the high-spec Schneider-electrical configuration of SED's 118SP family. PVC/PE film roll is heated, blow-formed into joined ampou

GMP-aligned construction (stainless wetted parts)
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Prazo de entrega
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Capacidade de produção
100 bottles/min (at 10 mL fill)

Como funciona

Roll-fed PVC/PE laminate (0.2–0.4 mm × 120 mm) feeds from the discharge roller through an elastic tension roller to keep web tension constant. Two parallel film webs pass through a partition plate into the heating roller and forming station, where forming blower 16 inflates two layers of softened film between matched cam-driven molds to form a chain of joined inverted ampoules. The molds are continuously cooled by 15–18 °C circulating water. The filling station uses 2–5 parallel filling heads (electronic peristaltic pump or mechanical piston pump) that drop into the open tail of each ampoule and dose 1–100 mL with electromagnetic valves. The cam-driven heat-sealing knife and shim plate close the tail. A blanking cutter punches each ampoule from the web (waste blown away), an indentation cutter scores the perforation strip, and the slit station separates batches. Stations 3–5 share two parallel rotating shafts (19) driven by a motor + reducer.

Processo de funcionamento
1Roll-fed PVC/PE laminate (0.2–0.4 mm × 120 mm) feeds from the discharge roller through an elastic tension roller to keep web tension constant.
2Two parallel film webs pass through a partition plate into the heating roller and forming station, where forming blower 16 inflates two layers of softened film between matched cam-driven molds to form a chain of joined inverted ampoules.
3The molds are continuously cooled by 15–18 °C circulating water.
4The filling station uses 2–5 parallel filling heads (electronic peristaltic pump or mechanical piston pump) that drop into the open tail of each ampoule and dose 1–100 mL with electromagnetic valves.
5The cam-driven heat-sealing knife and shim plate close the tail.
6A blanking cutter punches each ampoule from the web (waste blown away), an indentation cutter scores the perforation strip, and the slit station separates batches.
7Stations 3–5 share two parallel rotating shafts (19) driven by a motor + reducer.

Especificações técnicas

Especificações da variante: SED-118SP-C high-spec Schneider configuration

Especificações

Modelo
SED-118SP-C
Capacidade de produção
100 bottles/min (at 10 mL fill)
Tensão
220 V three-phase 60 Hz / 380 V three-phase 50 Hz (customer-selected)
Utilidades
220 V three-phase 60 Hz OR 380 V three-phase 50 Hz at 6 kW (customer-confirmed at order). Clean dry compressed air at ≥ 0.6 MPa. Circulating cooling water at 15–18 °C for the forming molds. Reliable grounding required.
Detalhes de conformidade
All liquid-contact parts are high-quality stainless steel, conforming to GMP standards. Imported pneumatic and electrical components.
Potência
6 kW
Pressão de ar
≥ 0.6 MPa compressed air

Dimensões

Comprimento
2300 mm
Largura
850 mm
Altura
1450 mm
Peso
850 kg
Área de instalação
2300 × 850 × 1450 mm. Reserve space at the film unwind for roll changes, at the slit-out end for finished ampoule chains, and front/back service doors that need clearance to swing open. Floor must be flat with foot-pad fixing.

Materiais

Materiais de contato
High-quality stainless steel for all liquid-contact parts (fill heads, tubing, valves) — GMP compliant
Materiais do corpo
Painted steel frame and panels; stainless trim

Compatibilidade

Filling Heads 10/20ml
5 heads
Filling Heads 100ml
2 heads
Filling Heads 30ml
4 heads
Filling Heads 40/50ml
3 heads
Film Material
PVC/PE (0.2-0.4mm × 120mm)

Operação

Filling Volume Range
1-100 ml/bottle ml
Max Forming Depth
12 mm

Características principais

All-in-one form-fill-seal: 7 automatic stations (unwind → form → fill → code → tail-seal → blank → slit)
PLC + touchscreen with stepless VFD speed control
Filling volume 1–100 mL/ampoule
Throughput ~100 bottles/min at 10 mL
Volume-dependent fill heads: 5/4/3/2 heads for 10–20/30/40–50/100 mL
Two fill systems: electronic peristaltic pump OR mechanical piston pump
No drip, no foam, no overflow filling heads
Maximum forming depth 12 mm
Packaging material: PVC/PE 0.2–0.4 mm × 120 mm wide roll
All product-contact parts in high-quality stainless steel — GMP compliant
Imported pneumatic and electrical components
220 V three-phase 60 Hz or 380 V three-phase 50 Hz (customer-selected)
6 kW total power, 850 kg net weight
2300 × 850 × 1450 mm footprint
Replaces three separate machines (form, fill, seal) with one continuous PLC-driven line
Two fill technologies in one chassis — peristaltic for accuracy and product gentleness, mechanical for speed
Schneider PLC + HMI + VFD configuration is bid-friendly for European, Latin-American, and Middle-East markets
Stainless wetted parts qualify for pharmaceutical and food/beverage GMP-regulated lines
Volume swap is a fill-head + mold change — same chassis runs 1 mL to 100 mL

Aplicações

Oral-liquid plastic-ampoule packaging
Eye-wash, mouthwash, contact-lens cleaning ampoules
Single-dose nutraceutical and sports-supplement ampoules
Single-dose cosmetic / serum doses
Pesticide and agrochemical single-dose packs
Specialty single-dose chemical / lubricant packs

Setores

Pharmaceutical (oral liquid, eye wash)
Cosmetic / personal care
Food & beverage (single-dose drinks, vinegar, soy sauce)
Health products / nutraceuticals
Agrochemical
Specialty chemical / lubricant

Marcas dos componentes

Schneider — PLC TM241C40T, HMIGXU3500 touchscreen, TM3TI4 module, ATV12HU15M2 VFD, contactor LC1E1210M5N, RXM2LB2BD relays, OSMC32N4C40 / N1C10 breakers, ABL2REM24020H switching power supply, XB2BT42C e-stop
Fanuc — XBTZ9008-3M communication cable
Mager — MGR-1D4825 solid-state relay (×4) with I-50 cooling fin (×4)
Kexiang — S40194N-D24 amplifier (×2)
Omron — RI41-0/360ER encoder, TL-Q5MC1-Z photoelectric switch
Xinou — LJ12A4-4-Z/BX plastic proximity switches (×2)
Chuangrui — electronic peristaltic pump
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Conformidade

GMP-aligned construction (stainless wetted parts)

Limpeza e manutenção

Keep the heat-sealing knife clean — wipe dust and dried liquid promptly. Drain and flush the filling pump and tubing between SKUs. When changing the film, shut down and close the machine; only re-open the filling system after the new film roll has blown out the first whole bottle. Clean material partition plate to prevent film sticking after softening.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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