Início / Equipamentos / Encartuchadora básica vertical/rotativa de baixa velocidade (pequenos lotes multiformato, 10-49 caixas/min, inclui ampolas) / Linear Vertical Cartoning Machine - SED-10LZH2-N
SED-10LZH2-N
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SED · SED-10LZH2-N · 2 unidades vendidas
SED-10LZH2-N — Linear Vertical Cartoning Machine - SED-10LZH2-N
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-10LZH2-N is a vertical (top-load) automatic cartoning machine with in-line architecture and tuck-flap (insertion) sealing. It is designed for non-standard product cartoning where multiple stacked product layers must
Prazo de entrega
Consultar
Capacidade de produção
6–10 cartons/min
Como funciona
Linear (in-line) intermittent-motion top-load cartoner. (1) An operator places folded cartons into the magazine. (2) A rod-less air cylinder lifts each carton onto the tank-chain rail and forms it; mechanical spreaders open the top flap. (3) Two parallel infeed conveyors feed product, and a PPU module picks 5 pieces at a time and drops them into the open carton, layering 4 strata for 20 pieces total. (4) Carton advances to the closing station, where mechanical levers tuck the flap into the slot to seal. (5) Photoelectric, encoder, and servo signals keep all stations in sync; missing product or carton triggers reject + alarm. (6) Optional check-weigher downstream verifies count by mass; (7) optional labeler places the product label.
Processo de funcionamento
1Linear (in-line) intermittent-motion top-load cartoner.
2(1) An operator places folded cartons into the magazine.
3(2) A rod-less air cylinder lifts each carton onto the tank-chain rail and forms it; mechanical spreaders open the top flap.
4(3) Two parallel infeed conveyors feed product, and a PPU module picks 5 pieces at a time and drops them into the open carton, layering 4 strata for 20 pieces total.
5(4) Carton advances to the closing station, where mechanical levers tuck the flap into the slot to seal.
6(5) Photoelectric, encoder, and servo signals keep all stations in sync; missing product or carton triggers reject + alarm.
7(6) Optional check-weigher downstream verifies count by mass; (7) optional labeler places the product label.
Especificações técnicas
Especificações da variante: SED-10LZH2-N
Especificações
Modelo
SED-10LZH2-N
Capacidade de produção
6–10 cartons/min
Tensão
220 V or 380 V, 50 Hz (confirmed at contract sign-off)
Utilidades
Single-phase 220 V or three-phase 380 V at 50 Hz, 1.5 kW main motor. Clean dry compressed air ≥ 0.6 MPa, 120–180 L/min.
Detalhes de conformidade
Three-level password user-permission management. Safety interlocked guard doors stop the machine if opened during run. Power-off does not auto-restart — manual start required. Multi-point e-stops. Overload and leakage protection devices fitted. Grounding per national standards. SUS304 exterior with no sharp edges.
Potência
1.5 kW
Pressão de ar
≥ 0.6 MPa, 120–180 L/min air consumption
Dimensões
Comprimento
5200 mm
Largura
800 mm
Altura
1350 mm
Peso
1300 kg
Área de instalação
5200 × 800 × 1350 mm linear inline format
Materiais
Materiais de contato
Stainless steel (SUS304) — outer surfaces and product-contact PPU jaws
Materiais do corpo
SUS304 stainless steel exterior; aluminum-alloy or SS safety-guard frame; tempered glass or polycarbonate guard windows
Compatibilidade
Carton Material Grade
250-400 g/m²
Max Carton Height
100 mm
Max Carton Length
180 mm
Max Carton Width
90 mm
Min Carton Height
50 mm
Min Carton Length
60 mm
Min Carton Width
30 mm
Operação
Consumo de ar
120-180 L/min L/min
Sealing Method
Tuck-flap
Características principais
Linear top-load architecture with PPU pick-and-place loader
Stacks 5 products per layer × 4 layers = 20 products per carton
Speed 6–10 cartons/min (tuned to product)
Tuck-flap (insertion) carton sealing
Carton size 60×30×50 mm to 180×90×100 mm
Carton stock 250–400 g/m² (smooth, suction-pickable)
Optional integrated leaflet folder (1–4 folds)
Optional batch-number / production date / expiry coder (up to 5 lines)
Optional check-weigher reject for under-filled cartons (100% pass rate)
Optional product labeler
Smart synchronization across product, carton, and leaflet stations
Three-level password user-permission management
Safety interlocked guard doors — auto-stop if opened during run
Power-off auto-start prevention; multi-point e-stops
SUS304 outer surfaces with no sharp edges
Aluminum-alloy/SS safety-guard frame with tempered glass or polycarbonate windows
Long-format 5200 mm linear footprint
Designed specifically for stacked-layer cartoning (e.g., 20 sachets/cards in one box)
PPU pick-and-place is faster and gentler than auger or chute loading for stacked product
Smart inter-station synchronization eliminates wasted cartons and leaflets
Three-level password + safety interlocks + e-stops match GMP audit expectations
Modular: customers can add check-weigher or labeler later
Built for non-standard products — SED engineers tune the PPU jaws before shipping
Aplicações
Stacked-layer cartoning of small pharmaceutical products (sachets, ampoules, plasters)
Cartoning of stacked food sachets (sweetener, instant coffee, seasoning)
Cartoning of stacked cosmetic / mask products
Anywhere multiple identical products must be packed in counted layers
Setores
Farmacêutico
Alimentos e bebidas
Daily chemical / cosmetic
Health products / nutraceuticals
Marcas dos componentes
Leadshine — TW01BMC508 motion controller
Delta — B3-E servo motors (×3); Taiwan Delta PMC-24V050W1AA switch-mode power supply
Omron (Japan) — E6B2-CWZ6C encoder, NB7W-TWOOB touchscreen, 3G3JZ-A4015 VFD, LY2M 24 V intermediate relays
Panasonic (Japan) — CX-442 photoelectric eye
Schneider (France) — XB2 push-buttons (×3), ZB2 BC4D e-stop, 1810 AC contactor, 3P32A air switch
Shanghai-sourced — LJ12A3-4-Z1BX proximity switches (×2), 304 SS housing
SED
Fale com SED Sales Team
Especialistas em equipamentos · contato pelo WhatsApp
Consulte o horário e a disponibilidade da equipe
Limpeza e manutenção
Wipe vacuum suckers and photoelectric eye lenses every shift to clear paper dust. Inspect PPU module pick-and-place jaws for wear after each long run. Clean rod-less air cylinder rail and tank-chain track regularly. Lubricate moving joints per manual schedule. Wipe SUS304 surfaces with non-corrosive cleaner.
Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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