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SED-10LZH2-N
Sur devis
Linear Vertical Cartoning Machine - SED-10LZH2-N
SED · SED-10LZH2-N · 2 unités vendues

SED-10LZH2-N — Linear Vertical Cartoning Machine - SED-10LZH2-N

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-10LZH2-N is a vertical (top-load) automatic cartoning machine with in-line architecture and tuck-flap (insertion) sealing. It is designed for non-standard product cartoning where multiple stacked product layers must

Délai de livraison
Sur devis
Cadence
6–10 cartons/min

Fonctionnement

Linear (in-line) intermittent-motion top-load cartoner. (1) An operator places folded cartons into the magazine. (2) A rod-less air cylinder lifts each carton onto the tank-chain rail and forms it; mechanical spreaders open the top flap. (3) Two parallel infeed conveyors feed product, and a PPU module picks 5 pieces at a time and drops them into the open carton, layering 4 strata for 20 pieces total. (4) Carton advances to the closing station, where mechanical levers tuck the flap into the slot to seal. (5) Photoelectric, encoder, and servo signals keep all stations in sync; missing product or carton triggers reject + alarm. (6) Optional check-weigher downstream verifies count by mass; (7) optional labeler places the product label.

Processus de fonctionnement
1Linear (in-line) intermittent-motion top-load cartoner.
2(1) An operator places folded cartons into the magazine.
3(2) A rod-less air cylinder lifts each carton onto the tank-chain rail and forms it; mechanical spreaders open the top flap.
4(3) Two parallel infeed conveyors feed product, and a PPU module picks 5 pieces at a time and drops them into the open carton, layering 4 strata for 20 pieces total.
5(4) Carton advances to the closing station, where mechanical levers tuck the flap into the slot to seal.
6(5) Photoelectric, encoder, and servo signals keep all stations in sync; missing product or carton triggers reject + alarm.
7(6) Optional check-weigher downstream verifies count by mass; (7) optional labeler places the product label.

Caractéristiques techniques

Caractéristiques de la variante : SED-10LZH2-N

Caractéristiques

Modèle
SED-10LZH2-N
Cadence
6–10 cartons/min
Tension
220 V or 380 V, 50 Hz (confirmed at contract sign-off)
Fluides et énergie
Single-phase 220 V or three-phase 380 V at 50 Hz, 1.5 kW main motor. Clean dry compressed air ≥ 0.6 MPa, 120–180 L/min.
Détails de conformité
Three-level password user-permission management. Safety interlocked guard doors stop the machine if opened during run. Power-off does not auto-restart — manual start required. Multi-point e-stops. Overload and leakage protection devices fitted. Grounding per national standards. SUS304 exterior with no sharp edges.
Puissance
1.5 kW
Pression d’air
≥ 0.6 MPa, 120–180 L/min air consumption

Dimensions

Longueur
5200 mm
Largeur
800 mm
Hauteur
1350 mm
Poids
1300 kg
Emprise au sol
5200 × 800 × 1350 mm linear inline format

Matériaux

Matériaux en contact
Stainless steel (SUS304) — outer surfaces and product-contact PPU jaws
Matériaux du bâti
SUS304 stainless steel exterior; aluminum-alloy or SS safety-guard frame; tempered glass or polycarbonate guard windows

Compatibilité

Carton Material Grade
250-400 g/m²
Max Carton Height
100 mm
Max Carton Length
180 mm
Max Carton Width
90 mm
Min Carton Height
50 mm
Min Carton Length
60 mm
Min Carton Width
30 mm

Fonctionnement

Consommation d’air
120-180 L/min L/min
Sealing Method
Tuck-flap

Caractéristiques principales

Linear top-load architecture with PPU pick-and-place loader
Stacks 5 products per layer × 4 layers = 20 products per carton
Speed 6–10 cartons/min (tuned to product)
Tuck-flap (insertion) carton sealing
Carton size 60×30×50 mm to 180×90×100 mm
Carton stock 250–400 g/m² (smooth, suction-pickable)
Optional integrated leaflet folder (1–4 folds)
Optional batch-number / production date / expiry coder (up to 5 lines)
Optional check-weigher reject for under-filled cartons (100% pass rate)
Optional product labeler
Smart synchronization across product, carton, and leaflet stations
Three-level password user-permission management
Safety interlocked guard doors — auto-stop if opened during run
Power-off auto-start prevention; multi-point e-stops
SUS304 outer surfaces with no sharp edges
Aluminum-alloy/SS safety-guard frame with tempered glass or polycarbonate windows
Long-format 5200 mm linear footprint
Designed specifically for stacked-layer cartoning (e.g., 20 sachets/cards in one box)
PPU pick-and-place is faster and gentler than auger or chute loading for stacked product
Smart inter-station synchronization eliminates wasted cartons and leaflets
Three-level password + safety interlocks + e-stops match GMP audit expectations
Modular: customers can add check-weigher or labeler later
Built for non-standard products — SED engineers tune the PPU jaws before shipping

Applications

Stacked-layer cartoning of small pharmaceutical products (sachets, ampoules, plasters)
Cartoning of stacked food sachets (sweetener, instant coffee, seasoning)
Cartoning of stacked cosmetic / mask products
Anywhere multiple identical products must be packed in counted layers

Secteurs

Pharmaceutique
Agroalimentaire et boissons
Daily chemical / cosmetic
Health products / nutraceuticals

Marques des composants

Leadshine — TW01BMC508 motion controller
Delta — B3-E servo motors (×3); Taiwan Delta PMC-24V050W1AA switch-mode power supply
Omron (Japan) — E6B2-CWZ6C encoder, NB7W-TWOOB touchscreen, 3G3JZ-A4015 VFD, LY2M 24 V intermediate relays
Panasonic (Japan) — CX-442 photoelectric eye
Schneider (France) — XB2 push-buttons (×3), ZB2 BC4D e-stop, 1810 AC contactor, 3P32A air switch
Shanghai-sourced — LJ12A3-4-Z1BX proximity switches (×2), 304 SS housing
SED
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Nettoyage et entretien

Wipe vacuum suckers and photoelectric eye lenses every shift to clear paper dust. Inspect PPU module pick-and-place jaws for wear after each long run. Clean rod-less air cylinder rail and tank-chain track regularly. Lubricate moving joints per manual schedule. Wipe SUS304 surfaces with non-corrosive cleaner.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
Demander au service commercial
Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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