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Início / Equipamentos / Encartuchadora horizontal padrão WZH (20-120 caixas/min) / Cartoning Machine - Horizontal Cartoning Machine
SED-100WZH-H
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SED-100WZH-H Cartoning Machine - Horizontal Cartoning Machine
SED · SED-100WZH-H · 3 unidades vendidas

SED-100WZH-H — Cartoning Machine - Horizontal Cartoning Machine

A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English

SED-100WZH-H (also referenced internally as the 120 cartoning machine) is a multi-functional horizontal automatic cartoning machine integrating mechanism, electricity, and gas. Compact and lightweight with a wide applica

GMP (designed to meet pharmaceutical GMP requirements)
Escolher variante (1)
Prazo de entrega
Consultar
Capacidade de produção
40–70 cartons/min

Como funciona

Cartons stored in an adjustable carton bin are drawn down by a vacuum suction-cup crank-rocker mechanism onto an intermittent baffle/sprocket carton-conveying chain. Leaflet (folded 1–4 times by inline folding machine) and product (e.g., blister or bottle) are pushed in by the pushing mechanism. Top tuck flaps are folded, dust flaps inserted, and carton sealed via insertion or hot-melt glue at the sealing mechanism, then discharged. Sensors detect carton/leaflet/product presence and stop the machine on faults; automatic waste-removal device rejects defective packs.

Processo de funcionamento
1Cartons stored in an adjustable carton bin are drawn down by a vacuum suction-cup crank-rocker mechanism onto an intermittent baffle/sprocket carton-conveying chain.
2Leaflet (folded 1–4 times by inline folding machine) and product (e.g., blister or bottle) are pushed in by the pushing mechanism.
3Top tuck flaps are folded, dust flaps inserted, and carton sealed via insertion or hot-melt glue at the sealing mechanism, then discharged.
4Sensors detect carton/leaflet/product presence and stop the machine on faults; automatic waste-removal device rejects defective packs.

Especificações técnicas

Especificações da variante: SED-TYZ-120 (legacy/internal designation for the same 120 cartoning machine line)

Especificações

Modelo
SED-100WZH-H
Capacidade de produção
40–70 cartons/min
Tensão
380V/220V 50Hz
Utilidades
Power: 380V/220V 50Hz; Compressed air: ≥0.6 MPa, 120–180 L/min consumption; Main motor: 1.5 kW; Reliable third-type grounding required.
Detalhes de conformidade
Designed to GMP standards; equipped with overload protection, leakage protection, grounding, safety interlocks (door-open auto-stop), multi-point emergency stop, and three-level password access control.
Potência
1.5 kW
Pressão de ar
>=0.6MPa

Dimensões

Comprimento
3400 mm
Largura
1100 mm
Altura
1800 mm
Peso
1400 kg
Área de instalação
Approx. 3.4–3.7 m (L) × 1.1–1.2 m (W) machine footprint; reserve at least 1 m clearance around machine for maintenance. Adjustable feet allow ±50 mm height adjustment.

Materiais

Materiais de contato
304 aço inoxidável
Materiais do corpo
304 aço inoxidável; aluminum alloy frame on safety guards; tempered glass or polycarbonate windows

Compatibilidade

Carton Paper Weight
250-400 g/m² g/m²
Carton Height
30-80mm mm
Carton Length
70-200mm mm
Carton Width
30-80mm mm
Leaflet Paper Weight
60-80 g/m² g/m²
Leaflet Length
90-240mm mm
Leaflet Width
70-150mm mm

Elétrica

Consumo de ar
120-180 L/min L/min
Main Motor Power
1.5 kW kW

Operação

Leaflet Fold Count
1-4 folds
Qualification Rate
100% %

Segurança

Características principais

Horizontal automatic cartoning machine integrating mechanism, electricity, and pneumatics
Imported brand PLC and HMI for clear, simple operation with auto speed/count display
Insert-type or hot-melt glue carton sealing (gluing machine optional)
Adjustable carton bin and leaflet bin for fast size changeover
Auto leaflet folding 1–4 folds adjustable
Automatic, manual (jog) and multi-point emergency stop modes with stepless speed adjustment
Reject function for missing leaflet or missing product (100% pass-rate target)
Three-station intelligent interlock: no carton/no leaflet/no product stops push action
Three-level password protection for parameter settings
Fault detection and alarm with detailed cause and location display
Carton-bin and leaflet low-level sensors with auto alarm and stop
Overload protection, leakage protection, grounding, safety interlocks on guard doors
304 stainless steel body, aluminum alloy or stainless safety frames with tempered glass / polycarbonate windows
Carton size L 70–200 mm × W 30–80 mm × H 30–80 mm; paper weight 250–400 g/m²
Leaflet 60–80 g/m²; L 90–240 mm × W 70–150 mm; 1–4 folds
Compressed air ≥0.6 MPa, 120–180 L/min
Compact, light and multi-purpose — one machine fits many products
Short mold-change cycle and simple assembly suit both high-volume single-SKU and small-batch multi-SKU
Designed to GMP standards for pharmaceutical packaging
Can be used standalone, as terminal of upstream blister/bottle lines, or upstream of bundling/case-packing

Aplicações

Pharmaceutical carton packaging (tablets, capsules, blisters, bottles)
Food product carton packaging
Cosmetics carton packaging
Inline with aluminum-aluminum, aluminum-plastic, and aluminum-plastic blister packaging machines
Bottle cartoning with bottle buffer rotating disk and tipping device

Setores

Farmacêutico
Food
Cosméticos

Marcas dos componentes

Siemens — PLC S7-200 ST30, HMI 6AV6648-0CC11-3AXO, VFD 6SL3210-5BE21-5UV0
Omron — relays MY2NJ24V, encoder E6B2-CWZ6C 1000P/R
Schneider Electric — AC contactor, air switches 3P32A and 1P10A, push buttons, e-stop
Delta — switching power supply DRL-24V75W1AZ
Delixi — three-phase protector XJ3-G 380V
Weidmuller — terminals ZDU2.5, jumper ZQV2.5/10
SED
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Conformidade

GMP (designed to meet pharmaceutical GMP requirements)

Limpeza e manutenção

Wipe outer surfaces and conveyor belt with a clean wet towel before each shift; open hood and wipe interior to remove dust and dirt. Clean mechanical parts with detergent or alcohol and a clean cloth in order: cap-putting, cap-discharging, bottle-clamping, rotating, conveying mechanisms. Use a dry cloth on photoelectric sensors and pressure switches. Do not splash water on electronics. Disconnect air source before cleaning pneumatic components. Cylinder rods cleaned dry, then a few drops of pneumatic oil. Valves are not to be disassembled in the field.

Documentação

Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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